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Nov 16, 2015 18:07:56 GMT
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Looks to be in fantastic shape,what a find ! As said check for spark by resting a plug and lead on the block and cranking over,don't hold the lead ! If no spark i'd go straight to the points,they are almost certainly corroded on the faces. Take the distributor cap off to find the points.To keep it simple for now i'd stick the car in 4th gear and rock it in gear.You'll see the points open and close as they rub against the cam on the dizzy shaft.Get them to the open point and then use some fine wet and dry paper to get inbetween the faces and clean them up.
Better to take them out and ideally fit and gap new ones,but as i say keep it simple at first if your'e not used to working on old motors. While your'e in there you can clean up the rotor arm and inside the dizzy cap too. Good luck !
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Nov 16, 2015 22:52:20 GMT
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Look what I found this morning at a local tyre store: Nice! Type 32 pre-facelift. I love the chrome bumper and rounded headlights on these. Might eventually look to doing that. Wow, that is nice! This is like the big brother to my lemon yellow Mk1 Polo which is also on a '79 V plate. I just wish mine was as clean and tidy. I'm really looking forward to your updates on this. p.s, spotted your map on the other thread - i'd maybe delete that as you never know who's watching. Ohh that's really nice too! I'm sure it would happily be a big bro. What wheels you got on there, really like them! Also deleted the map but someone else has hosted their own edited version of it. Nuts! As said check for spark by resting a plug and lead on the block and cranking over,don't hold the lead ! If no spark i'd go straight to the points,they are almost certainly corroded on the faces. Take the distributor cap off to find the points.To keep it simple for now i'd stick the car in 4th gear and rock it in gear.You'll see the points open and close as they rub against the cam on the dizzy shaft.Get them to the open point and then use some fine wet and dry paper to get inbetween the faces and clean them up. Better to take them out and ideally fit and gap new ones,but as i say keep it simple at first if your'e not used to working on old motors. While your'e in there you can clean up the rotor arm and inside the dizzy cap too. Good luck ! Cheers, didn't know I could do that! What exactly would I be buying if I were to by new points? Ha, this is how clueless I currently am! Weather is rubbish tonight so couldn't get out and have a poke about. Threw caution to the wind a bought a new timing belt anyway, never a bad thing to replace it. Also got a new air/oil/fuel, 4x sparks, and new dizzy cap. Picked up some external halogen worklights/extensions plus a handheld inspection light from B&Q too so hopefully tomorrow I can actually get going, weather permitting! If not, might well have to buy a roofed canopy/marquee!
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Last Edit: Nov 16, 2015 22:57:52 GMT by arsonist
1979 Mk1 Passat Estate 1.6 LS 1996 Mk3.5 Fiesta 1.3 Classic 1997 Mk1 MX5 1.8i 2005 Mazda 3 TS
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'Buy a vw they said, it'll be fun they said!' It'll turn into an addiction matey, hope you're ready These old 8v engines are great, they've been used in the golfs from mk1 to mk3 so there's plenty of bits around for them, so you shouldn't have too much trouble finding stuff. The brake lights will be down to the switch on the Master cylinder (the metal thing sticking out from the bulhead with all the brake lines coming out of it) and I'd say you brake fluid will have turned to sludge in the 20years of standing which is why you'll have feel but no brakes. A good clean out and replacement brake fluid should see success. Looks like a peach. Please don't stick stickers on it or sand off the bonnet so it goes rusty!! Less is more and all that. Good luck and I look forward to updates A fellow dubbist with an addiction!
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1980 Derby GLS 1992 Rover 216 Gti - Sold 2006 Hilux - Sold (boo hoo) need a 2wd pickup. Anyone? 2009 Avensis Tourer - Gone 1993 Mk1 Golf Cabby 1983 mk1 golf. Project rust bucket 1998 Toyota Corolla. Project crash repair 2007 Volvo V70. Daily for sale!
Looking for a winter project - any suggestions?
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G4vBr
Part of things
Posts: 200
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Nov 17, 2015 10:34:01 GMT
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Ohh that's really nice too! I'm sure it would happily be a big bro. What wheels you got on there, really like them! Also deleted the map but someone else has hosted their own edited version of it. Nuts! Cheers! It's not looking so nice now, rust set in pretty badly so it's off the road mid-resto (which has been sidetracked for at least 5 years by other cars and projects) Looking at your Passat's got the mojo back though and I'm planning tackling a few jobs on it and getting it rolling again. The wheels are ATS Classics in 13x7, I've just had a google and found this for a bit of inspiration... www.stanceworks.com/forums/showthread.php?t=19287First things first though, get it all back up and running and on the road. If you do tweak anything I'd only go for wheels (possibly banded OE steels) and suspension changes.
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Nov 17, 2015 11:24:00 GMT
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ATS classic wheels are awesome, I had some 13 inch classics on my old charade, they are really light weight too!
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1987 Volkswagen Golf GL 1.8 Auto - Zender special 1981 Honda NX50 Caren - Trial by fire 1993 Volkswagen Polo Genesis 1.0 - Daily runner/Project 1998 Saab 900i Convertible - Girlfriends
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Nov 17, 2015 23:23:18 GMT
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Tried to get into the distributor tonight while fighting gale force winds; cue much swearing. Got the dizzy cap and HT leads off plus off the block (not realising they were in importance sequence-that will be a headache for later) but couldn't get the rotor arm or water shield off. How the hell does it come off, couldn't see any screws. Gave youtube a quick consult and it shows you just pull it upwards - is this the case? It seemed like it didn't want to go anywhere. Will try again tomorrow, weather permitting. Also tried to get the metal shield off to check the timing belt, but it seems the tools I've got from my great uncle aren't the right size. Not too sure how to size it up/sort tools out! Also installed a new battery, cheap jobby from halfrauds to so I can check electrics without having to hook up to the fiesta. All seems fine on that front now. I bought the points from the ebay link - even if it's not the right one, it's only 3 quid. The currenty dizzy cap and leads look in solid nick. Might need to scratch off the carbon from inside the cap but otherwise I might see if I can keep these as emergency boot spares (after checking they do still work!) borednow - Don't worry, no stickers or 'ratting' planned! ElWoody - What does that make mine then? A 33 or a 32b? Or a 33b? Dang thos ATS whees are expensive!!
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1979 Mk1 Passat Estate 1.6 LS 1996 Mk3.5 Fiesta 1.3 Classic 1997 Mk1 MX5 1.8i 2005 Mazda 3 TS
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Yeah not a night for working outside ! Rotor arm and the cover should just pull off. When you come to put the plug leads back on refer to your engine bay pic and follow each lead from dizzy to block so you get the right firing order again. All the fixings should be metric and you maybe have inherited some old AF spanners and sockets.Some of these you can use,5/16 is virtually the same as 8mm for example in fact its often a better fit than an 8mm.
Halfords pro tools are good for the money,but if you buy a new set you get another load of AF stuff as well as metric. Have a look on the bay,lots of guys on there seem to be buying up Halfords sets and splitting them for sale so you can buy a set of the metric sockets unboxed pretty cheap.Go for 3/8 drive stuff to start with,1/2 inch drive is a bit cumbersome for a lot of jobs and 1/4 won't take big torque. You will probably want them all eventually but start with some 3/8 metric sockets and a decent quality 3/8 ratchet and breaker bar.I'm good at spending other peoples money !
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smeden
Part of things
"Full throttle until you see God,then shift to second"
Posts: 356
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Jaguar xj6 S1 swb manual VW Bay Camper Audi A3 1998 1.8 VW Beach Buggy (sold) Ford Mondeo mrk I RS Celebration (written off) Ford Escort Mrk II RS 2000 (rust in peace)
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Nov 18, 2015 13:00:48 GMT
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have you check and changed the engine oil in the car? ive only seen this mentioned once but its important and shouldnt be over looked as it could cause damage to the engine. (if you have already done it and i missed read it i apologize). the rotor arm should just pull off but if its been there a while you may want to try gently levering it of with a screwdriver. nice looking car and prefect for someone to cut there teeth on. i hope you in enjoy it
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1972 viva 'Sparky'
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Stu
Posted a lot
Posts: 2,913
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Nov 18, 2015 13:22:23 GMT
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Be careful tugging on the rotor arm, they are push fit only but I've had a few that were actually glued in place and took a bit of careful levering to break the hold of the glue. Timing belt cover should be held with a long bolt in the face of the cover (probably 13mm head) under a cap somewhere, that goes through the run of the belt and into the end of the head. Also, probably a little 10mm bolt near the top of the cover around the back on a little tab welded on. After that, it should pull upwards and leave the bottom part of the cover in situ.
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'89 BMW E30 325i Sport, '04 MINI Cooper S, '09 Volvo V70 D5
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Nov 19, 2015 14:12:02 GMT
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Yeah not a night for working outside ! Rotor arm and the cover should just pull off. When you come to put the plug leads back on refer to your engine bay pic and follow each lead from dizzy to block so you get the right firing order again. All the fixings should be metric and you maybe have inherited some old AF spanners and sockets.Some of these you can use,5/16 is virtually the same as 8mm for example in fact its often a better fit than an 8mm. Halfords pro tools are good for the money,but if you buy a new set you get another load of AF stuff as well as metric. Have a look on the bay,lots of guys on there seem to be buying up Halfords sets and splitting them for sale so you can buy a set of the metric sockets unboxed pretty cheap.Go for 3/8 drive stuff to start with,1/2 inch drive is a bit cumbersome for a lot of jobs and 1/4 won't take big torque. You will probably want them all eventually but start with some 3/8 metric sockets and a decent quality 3/8 ratchet and breaker bar.I'm good at spending other peoples money ! Nice one thanks, had another crack late last night after it stopped raining (again) and got it off. The breaker points I've ordered look right but only time will tell. I also picked up a 28 piece 3/8 metric set from the Halfords pro range last night. Given the weather, not had the time to check them out yet. Itching for the weekend with actual daylight! scatman - nobody has mentioned too much about the oil, but I'm hoping to do an oil change this weekend before seeing if the engine wants to turn over/hand crank. Will 2 liters of cheap halfords stuff do just to flush the sediment out? Obviously will put in better stuff when up and running. For this, I guess I just jack the vehicle (i have 2x axel stands), locate the oil plug, open and drain into a waste oil bucket. Also take old oil filter off and replace with a new one, but had read I can add a small amount of oil into the filter first to help it regain pressure? Wait for everything to stop dripping, the just replace the plug, screw new filter on, top the new oil and screw the cap back on? Obviously then check dipstick etc after a few hours of 'setting'. Just hoping my stuff arrives by Saturday! Once that's done I will have a crack at taking the timing belt cover off and hand cranking to make sure there is no seizure, then hopefully replacing dizzy points and cap, sparks and seeing if I have any spark action! Cheers guys! Looking forward to the weekend!!
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1979 Mk1 Passat Estate 1.6 LS 1996 Mk3.5 Fiesta 1.3 Classic 1997 Mk1 MX5 1.8i 2005 Mazda 3 TS
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village
Part of things
Always carries a toolbox. Because Volkswagen.......
Posts: 567
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Nov 19, 2015 14:58:29 GMT
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you may need a bit more than 2 litres of oil, usually 4-5 for a VW (although I'm not entirely sure as I've never worked on a petrol VW engine).
when you put on the new oil filter, coat the rubber seal in a bit of fresh oil to help it seal properly.
great project BTW!
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"The White Van is strong with this one...."
Chris "Chesney" Allen 1976-2005 RIP
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Nov 19, 2015 15:11:39 GMT
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scatman - nobody has mentioned too much about the oil, but I'm hoping to do an oil change this weekend before seeing if the engine wants to turn over/hand crank. Will 2 liters of cheap halfords stuff do just to flush the sediment out? Obviously will put in better stuff when up and running. For this, I guess I just jack the vehicle (i have 2x axel stands), locate the oil plug, open and drain into a waste oil bucket. Also take old oil filter off and replace with a new one, but had read I can add a small amount of oil into the filter first to help it regain pressure? Wait for everything to stop dripping, the just replace the plug, screw new filter on, top the new oil and screw the cap back on? Obviously then check dipstick etc after a few hours of 'setting'. i thought it mention it as i've heard horror stories of people turning over engines by hand and snapping piston rings because there been no oil there. especially if the engine hasnt been turned in ages. halfords oil is fine (especially if you have a trade card) as its what i use in my car. i don't no if 2 litres will be enough oil but the bigger bottles arent that expensive so i would just grab one of those. if the oil hasnt been changed in years it will be worth changing the new oil again to flush the system as you said. if you can, get the sump off and see how much (if any) gunge is in there. but be warned, you will probably need a new sump gasket when you try and refit the sump. yeah for changing the oil, thats how its done. simple as that, ive never heard of putting a small amount of oil in the filter, it kinda makes sense and at the very least wont damage anything. also make sure to put a small coating of oil on the O-ring on the filter as this stops catching when being done up and reduces the chance of tearing the O-ring as split O-rings are not you friends.
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1972 viva 'Sparky'
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Nov 19, 2015 16:50:54 GMT
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Yeah pretty much that for the oil change,i would just add to what the others have said that the new filter wants to be hand tight,in other words tighten firmly by hand only using no filter tools.The temptation is always to do them up too tight which makes them a problem when it comes to time to replace again. To get the old filter off you can use a filter wrench either the chain type or the fabric belt type.The other option is the old skool style of banging a big screwdriver through the side of the filter and using that as a handle.
Once you know it's not seized,the timing belt is servicable and it's got fresh oil,plus clean points and plugs you are close to being able to go for a start up.Before you do i would personally pull the centre coil lead off so it won't fire and crank it over a few times first to get some oil circulated around the top end and prime the pump.You don't want even short term oil starvation in the top end when it starts to run. Some people advocate putting a couple of drops of oil down the spark plug holes a day or so before a restart and that won't do any harm.
When it does go i expect it will smoke a bit,there will be all sorts of curse word in the exhaust thats built up over the years that will have to burn off or blow out !
Any idea why it was laid up in the first place all those years ago?
Edit:don't neglect the coolant either it will need draining, flushing and refilling.The first frosts won't be far away and i doubt its got much antifreeze in it.Last thing you want is any coolant in it freezing up.
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So if today has taught me anything, it's that I really don't know anything about engines! I've added some questions in bold which are stumping me. Noob alert, sorry I guess the oil change went ok - lots of old nasty black oil came out once I eventually found the sump plug. The filter was an absolute curse word to get off. Resorted to the screwdriver method mentioned by highvoltage, many thanks for that!! It did give me the chance to have a good look at the underside, and I'm mighty impressed at the condition. Exhaust will need replacing, but there's not a hint of rust that I'm worried about. All cross-members, sills etc look great. As for the engine...I managed to hand crank the crankshaft once I figured out how to get the cover off. At least the engine isn't seized! The timing belt also looks in amazing condition, probably almost new from when the car came off the road. As I stupidly removed the dizzy cap plus all HT leads, I'm assuming I now need to find TDC on the crankshaft (checking the #1 piston for position) and set the dizzy rotor arm to be firing on HT lead 1? In addition to this, how can I find out which way the engine will turn over, so I can work out which cap will be next? I can't find it in the Haynes manual. I also think I buggered the HT leads when trying to change the sparks - somehow managed to pull a main wire out the insulation when pulling a spark out. Buying a multimeter tomorrow to test them all after some fixing. Might have to buy some new ones! I attached a new plug to one HT lead that I hadn't destroyed and tried testing to see if it had a spark - nothing. Do I need all 4 sparks in each lead to test for a spark, or will just one work? I've also still not received my new contact points, so this might have been the issue anyway, although I did clean the old ones up and clean the residue off. Could it be my compressor that's gone instead? I'm also picking up a feeler gague tomorrow, so this should help with gapping the sparks and points. I heard all VW points should be 0.4mm, anyone know if this is true?Also discovered a large amount of blue crystals around a few of the radiator hoses which doesn't look too good. Going to totally drain it tomorrow, pull hoses out and check them all, replace jubilee clips, plus flush the system and have a general wire-brushing! Will probably fill with just water and watch for any leaks before I put any coolant back in, just in case I need new hoses. highvoltage - As far as I know, my great uncle just stopped driving it and used the 205 instead. He was 91 when he stopped driving the passat so that's fair enough I guess! Also, sorry for the really long post. Just nice to recap to myself what I've done and what needs doing.
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1979 Mk1 Passat Estate 1.6 LS 1996 Mk3.5 Fiesta 1.3 Classic 1997 Mk1 MX5 1.8i 2005 Mazda 3 TS
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Nov 22, 2015 18:24:18 GMT
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Well done on the oil change. Can you zoom up your photo of the engine bay and trace the HT lead positions back from dizzy cap position to block? The rotor arm only goes on one way so if you set to TDC the arm will point to 1 and work back from there noting which way the rotor arm turnswhen the engine turns over.. Not sure what the firing order is off the top of my head probably 1,3,4,2 but check,should be in the Haynes book of lies...
Assume you mean condensor not compressor,yes that could be a reason for no spark as could the coil,but more likely condensor as coils more rarely go kaput.
Yes,points gap is 0.4 or 16 thou if you have an imperial feeler gauge.
With the coolant,i wouldn't leave it with just water in the temps we have tonight.It won't tell you much anyway unless theres a big leak,it's when you put new coolant in that tends to find weak spots in the system.
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Nov 22, 2015 18:58:46 GMT
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Well done on the oil change. Can you zoom up your photo of the engine bay and trace the HT lead positions back from dizzy cap position to block? The rotor arm only goes on one way so if you set to TDC the arm will point to 1 and work back from there noting which way the rotor arm turnswhen the engine turns over.. Not sure what the firing order is off the top of my head probably 1,3,4,2 but check,should be in the Haynes book of lies... Assume you mean condensor not compressor,yes that could be a reason for no spark as could the coil,but more likely condensor as coils more rarely go kaput. Yes,points gap is 0.4 or 16 thou if you have an imperial feeler gauge. With the coolant,i wouldn't leave it with just water in the temps we have tonight.It won't tell you much anyway unless theres a big leak,it's when you put new coolant in that tends to find weak spots in the system. As ever highvoltage, a really helpful post Confirmed the sequence is 1-3-4-2, and yes I mean condenser Although this has now been ruled out below. So today's efforts! I managed to get myself a decent multimeter so can finally confirm my HT leads are OK and tested a new spark plug on each one. I've gapped the (fixed) breaker points to 0.4mm and fitted all new sparks into the block (my gosh I had to use a 5ft breaker bar to remove the old ones!). Replaced the dizzy cap and connected leads in the right firing order (although need to check TCD on timing belt - but will do that once the engine gives me a sign of life). Glugged a small amount of fuel into the throttle on the carb and turned over. Still nothing. However, after a chat with a good friend, this could be due to a few things. I lubricated the spark threads and block threads, maybe too liberally before I put the sparks in, so they might have gotten oil on the spark points leading to no spark once secured. I might also have used too much fuel, again making them damp and not fire. Lastly, the new battery might have lost some juice if it's sat on a shelf for a while, plus repeated spark tests where it would be trying to crank. Going to pull out each individual spark tomorrow and test them again, plus double check my TDC timing, plus hook the battery up to my fiesta while running. Also gonna give some starter fluid a go instead of petrol to avoid the above problems again. Any other suggestions do let me know! Thanks for your continued reading and support!
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1979 Mk1 Passat Estate 1.6 LS 1996 Mk3.5 Fiesta 1.3 Classic 1997 Mk1 MX5 1.8i 2005 Mazda 3 TS
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Nov 22, 2015 20:03:05 GMT
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Anytime mate,make sure you get a vid up when she runs ! Yeah Eezi start is great. So you have spark when resting a plug on the block but it wouldn't fire when you put the plugs in,not sure if i read it right ? If no spark at all you could also have a quick check of the insulation on the small wires from the points and condensor,make sure they aren't shorting out on the dizzy body.
You might well have flooded it as you say,just needs a small amount of juice down the carb.
Making good progress though !
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Nov 22, 2015 20:11:10 GMT
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So you have spark when resting a plug on the block but it wouldn't fire when you put the plugs in,not sure if i read it right ? You might well have flooded it as you say,just needs a small amount of juice down the carb. Making good progress though ! Aye you read it properly and wrote it much better than I did too! All I want is that splutter and a few fires to let me know it's going to eventually work! Probably taking the carb apart at some point too, as I've a feeling it might be rather dirty.
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1979 Mk1 Passat Estate 1.6 LS 1996 Mk3.5 Fiesta 1.3 Classic 1997 Mk1 MX5 1.8i 2005 Mazda 3 TS
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