Dez
Club Retro Rides Member
And I won't sit down. And I won't shut up. And most of all I will not grow up.
Posts: 11,790
Club RR Member Number: 34
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Feb 16, 2020 18:01:43 GMT
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This is the story of another heap I’ve got lying round the workshop that I hope to get round to finishing one day. The story is a bit of a rollercoaster, to say the least! It all starts way, way back in sept 2016 with the wolftruck. I got this for free, only had to pay for the gearbox in it. It was totally rust free and had one dent in it. The bed was immaculate, it has been ply lined from new. It had had some bits robbed off it though, mostly interior and handbrake parts. By the following February it didn’t have wolves on, the head gasket had gone and I’d fixed it, it was on the road with missing bits replaced and I was bored of it. On a total whim I offered it as a swap for a 1948 Chevy fleetmaster that was on the opposite side of the country. A week or so later I had a fleetmaster but not an S10. The other party did all the legwork. Still not entirely sure if that was a good move or not, but it’s a bit late to worry about that now. The fleetmaster was part restored, fairly solid, almost complete and had loads of nice bits with it like a really Good dash, original seats, and all the trim. It was a 216ci that turned over but didn’t run.
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Dez
Club Retro Rides Member
And I won't sit down. And I won't shut up. And most of all I will not grow up.
Posts: 11,790
Club RR Member Number: 34
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Feb 16, 2020 18:14:40 GMT
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Last Edit: Feb 16, 2020 18:16:28 GMT by Dez
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Dez
Club Retro Rides Member
And I won't sit down. And I won't shut up. And most of all I will not grow up.
Posts: 11,790
Club RR Member Number: 34
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Feb 16, 2020 18:23:30 GMT
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Then I removed the front spring plates and springs. It was starting to get fairly low then. hacked some holes in the body to allow things to fit in their new positions, and refitted it. Here’s how it now sat. Rear= good Front= still a bit high for my liking.
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Dez
Club Retro Rides Member
And I won't sit down. And I won't shut up. And most of all I will not grow up.
Posts: 11,790
Club RR Member Number: 34
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Feb 16, 2020 18:34:23 GMT
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Dez
Club Retro Rides Member
And I won't sit down. And I won't shut up. And most of all I will not grow up.
Posts: 11,790
Club RR Member Number: 34
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Feb 16, 2020 18:43:08 GMT
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Then, my workshop burned down. This really was an unmitigated disaster for this project, as although the shell was stored outside in the yard due to space constraints, all the good bits were inside. I lost all the trim, the dash, the entire interior, loads of parts for the engine, all the new brake parts I’d bought, a new grille, the bumpers, etc. etc. On top of that the bootlid I was in the process of repairing was inside too and was also lost. I was basically left with a bare shell with no bootlid, and an incomplete engine. This lead to a drastic rethink on the viability of this project, as to replace the parts would have cost many thousands. I basically had two options. Cut my losses and Flog it to the banger racers to have their fun with, or turn it into a full kustom project to keep going with it, as parts would be cheaper and more adaptable, as they didn’t necessarily have to be the ‘correct’ parts. So, I did some old-skool Photoshop, I printed out a pic and set-to with a scalpel.
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Last Edit: Feb 16, 2020 18:44:29 GMT by Dez
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Feb 16, 2020 18:44:31 GMT
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I love what you're doing with this car.
Just one possibly stupid question. You seem to have taken quite a lot of thickness out of the chassis with the "C" notch. Will that not affect the strength or is there more work to do on this area?
Edit - I've just seen your last post which appeared literally as I was writing this, so I guess there's a bit of a re-think in progress anyway?
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Last Edit: Feb 16, 2020 18:46:41 GMT by ratchart
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Dez
Club Retro Rides Member
And I won't sit down. And I won't shut up. And most of all I will not grow up.
Posts: 11,790
Club RR Member Number: 34
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Feb 16, 2020 18:48:21 GMT
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I love what you're doing with this car. Just one possibly stupid question. You seem to have taken quite a lot of thickness out of the chassis with the "C" notch. Will that not affect the strength or is there more work to do on this area? Edit - I've just seen your last post which appeared literally as I was writing this, so I guess there's a bit of a re-think in progress anyway? Yeah there is/was more planned. The short answer is the chassis behind the rear axle will now be entirely non-structural anyway so it’s not too much of a concern.
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Dez
Club Retro Rides Member
And I won't sit down. And I won't shut up. And most of all I will not grow up.
Posts: 11,790
Club RR Member Number: 34
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Feb 16, 2020 18:55:44 GMT
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So after I’d rebuilt the workshop, I rolled it inside and started marking up. There was some sportsball thing going on so I got one of the longest uninterrupted runs I’ve ever had in the workshop! I chopped the back half of the roof off and slid it forward, after messaging craigrk And asking him to measure how long his doors were for me 😉 You can see I set about making my door that long to keep some of the proportions factory-ish.
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Last Edit: Feb 16, 2020 18:57:55 GMT by Dez
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Dez
Club Retro Rides Member
And I won't sit down. And I won't shut up. And most of all I will not grow up.
Posts: 11,790
Club RR Member Number: 34
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Feb 16, 2020 19:26:24 GMT
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Planning ahead, is picked up this jag bootlid, which was going to be pivotal to making the whole thing work as intended. A bit more messing about and I had a slightly gawky coupe with too much roof, but that could almost pass for being a stock bodied variant proportions wise, once I’d filled the gaps in. But that was never going to be the plan. The next job was whack a ton out of the pillars, I planned a heavy fade-away chop (chopped more at the back than the front so the roof ‘fades away’ at the rear). The rear 1/4 windows were going to be very important to that working, so I pulled those together early on. Screen height set. As I have a good bit of experience doing roof chops, I knew for it to work I was going to have to reduce the CROWN of the roof skin a lot, so a much flatter donor roof skin was incorporated. You will see here the rear screen frame Is cut loose completely, and laid down and slid up the roof to sort the proportions. This is partially because the curved rear glass is tempered so can’t be cut. Various other bits of the doors and door tops were then pieced together. By that point it was starting to really look like something.
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Last Edit: Feb 16, 2020 19:39:40 GMT by Dez
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Feb 16, 2020 19:35:55 GMT
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Amazing.
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Feb 16, 2020 19:42:11 GMT
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Did I see a Lanchester LD10 in the back ground?
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Dez
Club Retro Rides Member
And I won't sit down. And I won't shut up. And most of all I will not grow up.
Posts: 11,790
Club RR Member Number: 34
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Feb 16, 2020 19:48:35 GMT
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I think set to tidying some of it up and stitching things together properly. To get the roof to flow correctly, I split the front section down the peak above the screen and deCROWNed it a bit. The roof was then largely seamed up and dollied out at the front. I then chopped up the leftover roof skin sections to make the new rear 1/4s. I found this whole process incredibly cathartic, and it really helped me deal with the whole great big pile of sh1t that was the workshop burning. At the end of the day I do this sh1t cos I enjoy it, and some time of just me and the metalwork did me a lot of good.
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Last Edit: Feb 16, 2020 19:50:50 GMT by Dez
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Feb 16, 2020 20:35:20 GMT
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Great work mate
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smoke tyres not drugs
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Feb 16, 2020 21:42:52 GMT
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Oh yes! Bookmarked and a bit LOL
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hagus
Part of things
Posts: 35
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Feb 16, 2020 21:43:11 GMT
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Wow great work and beautiful lines on that roof chop 👍
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Dez
Club Retro Rides Member
And I won't sit down. And I won't shut up. And most of all I will not grow up.
Posts: 11,790
Club RR Member Number: 34
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Feb 16, 2020 22:39:14 GMT
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So seeing as I’d decided this was going somewhere, I set about acquiring some of the necessary parts to make it a complete vehicle again. As I mentioned before, as it’s kustom a lot of these parts were definately not intended to live on a ‘48 Chevy. This was though, albeit aftermarket. A offenhauser twin carb manifold with new Weber carbs and adapters, Stellings style air cleaners, and Fenton split exhaust manifolds. It came up for a bargain price locally so I dropped everything and bombed down and grabbed it. It was even a justifiable expense as I’d lost my carb in the fire 🤣 I didn’t have a steering wheel as that also melted, and by chance I stumbled across this on eBay, again very cheap. I really like the spoke design, especially as the bullet shaped end spears echo the design of my planned dash. A split-fold seat out of a slightly later Chevy coupe popped up for sale so I snagged that as well. Needs recovering (slight understatement!) but it’s complete. The dash took a bit more planning, and eventually I got one at the right money on US eBay with global shipping. Here it is marked up for cutting, it’s for a 49/50 ford shoebox. It’s one of my all time favourite dashboards which is the simple reason I went for it. The way the previously mentioned end spears on the Buick steering wheel echo the end spears on the dash is just perfect too. Next up I spotted this for sale very cheaply. It’s just another stove bolt Chevy, but my knowledge of them told me it was a very late model 235ci motor, which is desirable for a number of reasons, not only that extra 19c.i. The earlier motors (pre-54 iirc) have Babbitt bearings, cast iron pistons, splash/low pressure oiling , and are generally an older tech engine. When they did a refresh on ‘54ish they gained proper bearing shells, the oiling was upgraded to a proper pressurised system, and if the motor was late enough (‘59 on I think) they were 12 volt too. 12v motors also have a normal width fan belt rather than the big fat thing on earlier motors. The head design is also a bit better and there’s the capacity increase too. So after getting the engine number off the seller, ascertaining it to be a 59-61 motor, and finding out it has been siezed but freed off and now turned over, I took a chance and bought it. It turned up and I did this to it- And it turned out to be very usable. It needed a rebore and one liner(pitting in the bore) , but otherwise there’s not much wrong with it. Not bad for a 60 year old engine that doesn’t appear to have ever been rebuilt. Crank is vgc, head is vgc, all the ancillaries are good. It even came with a 4spd truck bellhousing which will be important further down the line.
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Last Edit: Feb 16, 2020 22:51:54 GMT by Dez
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lrman
Part of things
Posts: 41
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Feb 16, 2020 22:41:34 GMT
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Dez, it’s builds like this that make this forum such a great source of knowledge. Showing your process and thinking of the roof chop is great for someone like me who’s never done anything like it. 😎
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Dez
Club Retro Rides Member
And I won't sit down. And I won't shut up. And most of all I will not grow up.
Posts: 11,790
Club RR Member Number: 34
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Feb 16, 2020 22:55:30 GMT
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Dez, it’s builds like this that make this forum such a great source of knowledge. Showing your process and thinking of the roof chop is great for someone like me who’s never done anything like it. 😎 Thanks. I will post some more on the theory/artistic merit of what I did and why later on, but I need to gather some more pics before I do to illustrate my points.
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Feb 16, 2020 23:16:00 GMT
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Another amazing build Dez, as if the 47 Ford ‘Ranger’ wasn’t enough for us to enjoy! Thanks for sharing and look forward to seeing more on this
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Another amazing build Dez, looking forward to seeing the progress! Warren
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