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Jan 24, 2012 19:55:38 GMT
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Firstly I should apologise because I have been on here for a long time now and I used to have a thread on the cortina but I got lazy! I do however still like to come on here and look at what people are you to. I have had my cortina for 6 years now it was the first proper working car I bought after passing my test, I used it as my daily for 18 months then unfortunately the engine seized not long before I left for uni so I decided to restore it properly and let it live at my mum and dads house. Now that I have graduated and I have a steady job I am trying to crack on and get the cortina finished as soon as possible but its going to take time as the Cortina lives in Mansfield and I work in Leeds. the last 2 were from the classic ford show in 2006 about a month before the engine died. it looked good on the outside but from poking around and removing the underseal I have seen that the car had been bodged and was very rusty in areas The cortina will be an everyday car but I want it built to a high standard, using things I learnt at uni and calling in as many favours as I possibly can!
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Last Edit: Nov 11, 2024 16:51:47 GMT by jim
1966 Ford Cortina GT 2018 Ford Fiesta ST
Full time engineer, part time waffler on Youtube - see Jim_Builds
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antdat
Part of things
Posts: 712
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Jan 24, 2012 19:56:22 GMT
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very nice indeed
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Jan 24, 2012 20:09:43 GMT
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Cracking looking car, glad to see there's another GT in the area (my dad's got one in the shed doing nothing:( )
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Jan 24, 2012 20:33:27 GMT
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Last Edit: Jan 27, 2012 18:33:42 GMT by jim
1966 Ford Cortina GT 2018 Ford Fiesta ST
Full time engineer, part time waffler on Youtube - see Jim_Builds
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Jan 24, 2012 20:41:37 GMT
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thanks guys, I see you're in Nottingham too is your Dad's GT a 2 door or a 4 door?
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1966 Ford Cortina GT 2018 Ford Fiesta ST
Full time engineer, part time waffler on Youtube - see Jim_Builds
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Jan 26, 2012 20:13:56 GMT
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Last Edit: Jan 28, 2012 16:38:49 GMT by jim
1966 Ford Cortina GT 2018 Ford Fiesta ST
Full time engineer, part time waffler on Youtube - see Jim_Builds
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Jan 26, 2012 20:14:54 GMT
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sorry about the photos i'll re upload them later
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1966 Ford Cortina GT 2018 Ford Fiesta ST
Full time engineer, part time waffler on Youtube - see Jim_Builds
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Looks a nice motor in the first pictures but as you have found it can be surprising what is under the paint. Apart from the lotus these have been kept in the shade far too long.
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Jan 27, 2012 17:55:07 GMT
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thanks Rob, I've been looking at your herald as I had a 12/50 before but it was beyond my abilities
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1966 Ford Cortina GT 2018 Ford Fiesta ST
Full time engineer, part time waffler on Youtube - see Jim_Builds
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Jan 28, 2012 17:12:56 GMT
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Before I continue moaning about rust and body work I will add a quick update of what I did this morning I mentioned in the body work before i do the larger sections of the battery tray delete I had to make up a few small sections that will blend the swage lines into a flat section where the battery tray used to live. So today as I had a few hours to kill at my parents so I had a try at bending the metal to see if I could get it right - turns out it seemed to work I tacked up the sections and but I will drop a seam weldin from the back so that it will be easier to clean up I have 1 more to do but it is very shallow and also has a bend in it - easy
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1966 Ford Cortina GT 2018 Ford Fiesta ST
Full time engineer, part time waffler on Youtube - see Jim_Builds
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I forgot to mention the engine: I stupidly sold the original 1500 as I decided I wanted a zetec so I bought an ST170 engine and loom, I had it sat on my engine stand with an angle grinder in one hand and the subframe on the bench. I had a thought about how it would look in the car and I thought that it would be a bit disappointing to look at so I had a re-think. I wanted an engine that would be useable everyday that didn't leak oil and would fire on the button and looks as though it should be in there, Thats when I decided to inject a precrossflow as it ticks all the boxes - So for my uni dissertation I chose to develop my engine using a piece of software thats used for engine design and development called ricardo wave. The test went like this: built a standard version of the engine Exhaust manifold lengths and diameters (6 differnt versions in total) picking the one that produced the best power and torque curves rather than going for big bhp numbers, Cams (again 6 in total using a mix of current and 60's spec grinds), Larger valves were added to the head along with ports to suit which had a lower drag coefficient to suit (calculated not specific), Twin Webbers (the fueling was still set as a carburettor and the manifold was the same as an off the shelf number) ITB's (based on the webber model but fueling changed to injectors and fueling suited to equations I made), A single throttle body and plenum using equations I found (this made more torque than the ITB's with a better curve!) Supercharged - this was using an Eaton M45 as it has the same output of air as a shorrock C75B which was fitted to some precrossflows using a draw through carb Supercharged 2 using the single throttle body model and an intercooler. SO the plan is to inject the standard engine with a cam and a few other bits and pieces and have a crack at making my own exhaust manifold/system then when it works and this are going well I would like to try the supercharger route which will mean swapping out my 1500 and going for a later 1600 crossflow and modifying to suit the 1500 head and give it a go - I would use a 1500 but the 4 bolt flywheel maybe a weak link and the 1600's have 6 bolts and better oil seals After all that have some pics (I sold the carbs not long after this) the block came from a local college that was used to for teaching purposes it was on Ebay with low miles and had been dry stored for years but was looking a bit rough! The block was overbored to 1590cc which is a fair whack but the other block had oversized bearings on the cam which were obselete which is hard to fix hence why I ended up with 2 engines and 3 heads! and 12 pistons! this is an example of the ricardo model it shows the inlet maifold and injectors on the righ hand side, the intercooler is in the centre and the supercharger is on the left with the cloud represting the air thats about to enter the engine
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1966 Ford Cortina GT 2018 Ford Fiesta ST
Full time engineer, part time waffler on Youtube - see Jim_Builds
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1966 Ford Cortina GT 2018 Ford Fiesta ST
Full time engineer, part time waffler on Youtube - see Jim_Builds
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1966 Ford Cortina GT 2018 Ford Fiesta ST
Full time engineer, part time waffler on Youtube - see Jim_Builds
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Mar 20, 2012 22:25:13 GMT
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1966 Ford Cortina GT 2018 Ford Fiesta ST
Full time engineer, part time waffler on Youtube - see Jim_Builds
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Clement
Europe
ambitious but rubbish
Posts: 2,095
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Mar 20, 2012 22:45:48 GMT
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How did I miss this?? Sweet to see another mk1 on here, they are not that common really. Good job on the welding, did you have someone teach you how to weld when you started? I'm quite curious because few people can weld here, and rusty projects really put people off so being able to weld means moar projects for less money I'll be following the updates! Btw if you're on the Mk1 Cortina OC the forum is very nice and helpful even though you don't look like you need much help
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Mar 20, 2012 22:58:49 GMT
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Thanks dude, I have had a look at your Mk1 - do you find many in France?
I did have some help getting started but I got myself a welder and practiced! I will be getting some work done professionally as the strut tops weren't great and I just want to know it all lines up!
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1966 Ford Cortina GT 2018 Ford Fiesta ST
Full time engineer, part time waffler on Youtube - see Jim_Builds
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Clement
Europe
ambitious but rubbish
Posts: 2,095
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Mar 20, 2012 23:03:52 GMT
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Ford sold a good number of Cortinas in France but then all rusted away. Mine seems to have had its underside protected with Old Engine Oil® from new so it soldiered on til today (more or less). I see people on here like some kinds of MIG welders better than others, does it make a big difference when you start? I mean, an excellent tool will be excellent in the hands of a skilled man but a noob like me will not necessarily see any difference, apart from the price.
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Mar 20, 2012 23:11:53 GMT
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I'll be honest I don't know, I saw a clarke welder on here that was for sale but it depends on how much you want to spend. I think if I ever finish the cortina and I fancy another project I think I'll get a better welder that is easier to fine tune as mine is either too hot or too cold so it takes time to get right.
I would also recommend getting a proper tank for it rather than the small gas bottles as they empty themselves way too easily!
Personally I'd say give one a go - do you know anyone who can show you the basics?
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1966 Ford Cortina GT 2018 Ford Fiesta ST
Full time engineer, part time waffler on Youtube - see Jim_Builds
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Mar 21, 2012 13:43:24 GMT
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Hi there Good to see another Mk1 GT on here. Good work on the welding - I'm in the middle of a similar marathon on mine! BTW where did you get the eccentric top mounts from? cheers Richard
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Old Fords never die they just go sideways
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Clement
Europe
ambitious but rubbish
Posts: 2,095
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Mar 21, 2012 14:06:35 GMT
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Oh I'd love to give one a go but I don't have anywhere to work, and better still no car to actually work on My Cortina is really not that bad, I do have things to think about in the future but for now it's alright. Thanks for the advice!
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