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Aug 26, 2020 14:29:02 GMT
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Lashing it down today so decided to have a play with my carbs. Nice and easy to split, just 2 threaded bars, rather than replace I cut them down and cut a new thread on. Each pair of carbs in the 4 has its own fuel inlet so again nice and easy, no making unions and t's like I had to do on the zx9r carbs for my 924. The choke slides were trimmed down and everything bolted back together giving me my matching pair. I'm glad I got 2 sets of carbs as it's saved me loads of hassle and given me lots of spare parts too. Next I need to give them a good clean. I've got a pair of inlet gaskets so will cut some flanges out and I've worked out my angles and spacings so will get some bends ordered. It's going to be much easier to have unequal runners on the manifold so will have to live with that. It's more about the sound and throttle response than power anyway. It is a 1600 beetle engine after all! You can get the same overall length with different length ram pipes after the carb
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shin2chin
Part of things
Making curse word cars slightly better
Posts: 820
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That's good information, although I think space may be a limiting factor. There shouldn't be much difference in the runners though.
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1977 PORSCHE 2.0na 924 1974 VW Beetle 1600
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shin2chin
Part of things
Making curse word cars slightly better
Posts: 820
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Sept 19, 2020 9:19:13 GMT
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Sourced some cheap pre 66 rear lights for my beetle. It's a 74 but someone has took the time and considerable cost to put early front and rear clip, wings and bonnet on but left the later tombstone lights on. I got some bits of lights from multiple Ebay purchases to make up a set. One was quite new and been painted orange, reflector and all The other was pretty rubbish, really bent and rusty. A few hours over the last few days of straightening, filling and sanding and I have these I'll try and get them fitted after work in the week. Next up is to remove the Pope's nose number plate light as it has the finish of stonechip and give that some love too.
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1977 PORSCHE 2.0na 924 1974 VW Beetle 1600
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Sept 22, 2020 12:28:27 GMT
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Well, I've been missing for the last couple of months after the house move, but it seems like you've been busy! I'm loving the new wheels, and the lights and electrical upgrades are things that I keep threatening but never actually do! With regards to the bike carbs, Adele Woodbridge ran bike throttle bodies on her Outlaw Flat Four drag bug, with the set up built by Marco Mansi. The manifolds were regular IDF or IDA ones with the tops cut off and the bodies mounted with rubber hose, as they would be on the bike. Worked well!
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1968 Cal Look Beetle - 2007cc motor - 14.45@93mph in full street trim 1970-ish Karmann Beetle cabriolet - project soon to be re-started. 1986 Scirocco - big plans, one day!
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shin2chin
Part of things
Making curse word cars slightly better
Posts: 820
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Sept 23, 2020 15:49:29 GMT
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Well, I've been missing for the last couple of months after the house move, but it seems like you've been busy! I'm loving the new wheels, and the lights and electrical upgrades are things that I keep threatening but never actually do! With regards to the bike carbs, Adele Woodbridge ran bike throttle bodies on her Outlaw Flat Four drag bug, with the set up built by Marco Mansi. The manifolds were regular IDF or IDA ones with the tops cut off and the bodies mounted with rubber hose, as they would be on the bike. Worked well! Cheers, I just wanted to get as much use out of it as possible this year and have been lucky up to now with some gaps between jobs to get stuff done. That's COOL about the ITB's, will have to see if I can find any pictures of that. Definitely going to get busy with the carbs over winter. I'm going to make a manifold up like I did on my 924 because I've not got enough to do!
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Last Edit: Sept 23, 2020 16:14:25 GMT by shin2chin
1977 PORSCHE 2.0na 924 1974 VW Beetle 1600
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shin2chin
Part of things
Making curse word cars slightly better
Posts: 820
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Sept 23, 2020 15:58:45 GMT
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So a few early starts before the kids are up have seen me get the "Pope's nose" stripped, painted and refitted. My wife thinks I'm mental but 5.30am - 7.15am is my only free time! So it has gone from this To this Yes its on the curse word a bit but that was the previous owner and I'm not in the mood for drilling new holes right now. Looks loads better though. I'm just waiting on some u trim to arrive then I can get the lights on. In other news I collected another bargain last night This is going to be modified a bit, more to come
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1977 PORSCHE 2.0na 924 1974 VW Beetle 1600
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shin2chin
Part of things
Making curse word cars slightly better
Posts: 820
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Sept 29, 2020 16:18:52 GMT
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Finished work early today and seized the opportunity to fit the rear lights Before After Happy with that, hopefully get the exhaust done at the weekend if I can get this lot together I've cleaned up the 4 into 1 and painted it in Wilkos finest BBQ paint and found a gorgeous looking stainless motorbike silencer which will be welded up to a 90 degree exhaust bend and to a homemade flange to create what should be a pretty amazing looking exhaust.
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1977 PORSCHE 2.0na 924 1974 VW Beetle 1600
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Sept 29, 2020 18:09:15 GMT
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That bike silencer is very cool.
Do you know what it is meant to go on?
Other than the Beetle.
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shin2chin
Part of things
Making curse word cars slightly better
Posts: 820
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Sept 29, 2020 18:45:24 GMT
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That bike silencer is very cool. Do you know what it is meant to go on? Other than the Beetle. It's a universal slip on one from Ebay www.ebay.co.uk/itm/232655369097The welding looks ace for £16
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1977 PORSCHE 2.0na 924 1974 VW Beetle 1600
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shin2chin
Part of things
Making curse word cars slightly better
Posts: 820
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Day off today so thought I'd squander my time and get my exhaust made. I drew around an exhaust gasket on some 5mm plate and cut it out with a 1mm disc on the grinder. Shaped it on the bench grinder and drilled out the 10mm stud holes. After searching high and low for my hole saws I had to begrudgingly go to screwfix for a 51mm saw. With that hole done I fired up the mig and welded a 90 degree bend to the flange and then the silencer to the bend (note to self - get a new mask) This is my creation I really love that silencer, just look at this I wrapped the bend because it looks cool and my welding does not. That will be bolted to this And we should have some awesomeness which will be fitted tomorrow. Expect much cursing.
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1977 PORSCHE 2.0na 924 1974 VW Beetle 1600
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jamesd1972
Club Retro Rides Member
Posts: 2,921
Club RR Member Number: 40
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"Expect much cursing." From the neighbours every time you start it up ! Little things adding up to a nicer whole. James
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shin2chin
Part of things
Making curse word cars slightly better
Posts: 820
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"Expect much cursing." From the neighbours every time you start it up ! Little things adding up to a nicer whole. James How loud can it be? It got a silencer for god sake!
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1977 PORSCHE 2.0na 924 1974 VW Beetle 1600
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"Expect much cursing." From the neighbours every time you start it up ! Little things adding up to a nicer whole. James How loud can it be? It got a silencer for god sake! If it's too loud, simply add a turbo to the system and hey presto, less noise and more tyre smoke!
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1968 Cal Look Beetle - 2007cc motor - 14.45@93mph in full street trim 1970-ish Karmann Beetle cabriolet - project soon to be re-started. 1986 Scirocco - big plans, one day!
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I think you’ll be shocked how loud that is
Not much of a silencer in reality
I had 2 fitted to my motorbike
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shin2chin
Part of things
Making curse word cars slightly better
Posts: 820
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I think you’ll be shocked how loud that is Not much of a silencer in reality I had 2 fitted to my motorbike Well I wanted a stinger but it would block the pavement.
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1977 PORSCHE 2.0na 924 1974 VW Beetle 1600
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I think you’ll be shocked how loud that is Not much of a silencer in reality I had 2 fitted to my motorbike Well I wanted a stinger but it would block the pavement. The previous owner of my Karmann Ghia wanted a stinger too, and had a similar problem. He got around it with a Kadron glasspack and modified it internally with a trolley jack handle. You (and your neighbours) will probably get bored of the noise quite quickly! I did once have a Bugpack tuckaway silencer hidden up under the arch of the Ghia, and that sounded lovely.
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1968 Cal Look Beetle - 2007cc motor - 14.45@93mph in full street trim 1970-ish Karmann Beetle cabriolet - project soon to be re-started. 1986 Scirocco - big plans, one day!
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I came so close to buying a cal-look beetle as my first car in 1992 (I was 20) but the one I really wanted had a terrible interior and under massive time pressure (long story) bought a nova sr instead! (insurance was much cheaper too as it was only a 1.3 and hadn't been modified). A case of what might have been. It had everything - pastel blue, wound down, empi 5 spokes, can't remember what the PO had done to the engine but it went well on the test drive. The PO had given me a lift in his 3 year old e30 325i two door mtech2 as we just happened to live close to each other but the beetle was in a lock up about 15 mins away from us. That journey in itself had a massive effect on me (in as much as it properly ignited my love of e30's - have had two since). But he'd put me off buying the car from him by telling me a story, whilst he drove like an absolute knobber to the beetle's lock up garage at his parents house, of him having gone to prison for killing his best friend in a previous car crash (he'd crashed the car he was driving whilst tanking it around and his best friend had gone through the rear-window and died). He told me as if it was some sort of badge of honour or pity - I'm not quite sure. He was only recently out and there was definitely something 'off' with him, a manic energy that worried me/made me feel like this is how you end up after doing a stint in prison. He was v upset when I decided it wasn't the car for me. Looking back now I think he was suffering PTSD from the crash, from the guilt, from his experience of prison, from how his life really wasn't turning out like he'd thought it would. He had all the yuppie trappings of 'success' and yet the bloke was a basket-case. He was a salesman working for a garage in Johnstown in Wrexham at the time and this garage had alot of exotica in it - pride of place being a black lancia integrale evo or evoII - black with a light brown interior - when I visited. But there was something off with the whole garage......and subsequently the owners (about 3 or 4 months later from memory but I'd moved to Birmingham by then) were arrested for selling ringers/cut and shuts and generally running the sort of garage operation that tars every garage with it's bad press. When I got there for the lift the two blokes that owned the garage were there - and were aggressive in their attitude to the PO (he was a salesman) when he told them he was just nipping out with me to sell his car. It really struck me as 'is this how life is working for someone else?' I think he got out before things went badly for the owners (who went to prison from memory) but I remember thinking the PO seemed to find himself consistently in the wrong environment..... I remember us travelling back (at an indicated 125mph down the wrexham bypass) thinking 'I hope I get out of this alive'. I'd crushed the top and bottom notes of the £3,300 I had in cash in my pocket (he wanted £3,500 for it....!!) - more cash than I'd ever held at any time in my life - to a sweaty, mangled death by the time I got out of the car at the end of the journey. I walked/ran away from that garage with his eyes on me and I actually feigned going up the drive of the wrong house just in case he was counting the number of houses in order to nick it later - I was that worried about him - I jumped over the fence into the other garden, waited for a couple of mins and then carried on to my grandma's house. So I'll be following your post with great interest - it brings back alot of (mixed) memories.
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I came so close to buying a cal-look beetle as my first car in 1992 (I was 20) but the one I really wanted had a terrible interior and under massive time pressure (long story) bought a nova sr instead! (insurance was much cheaper too as it was only a 1.3 and hadn't been modified). A case of what might have been. It had everything - pastel blue, wound down, empi 5 spokes, can't remember what the PO had done to the engine but it went well on the test drive. The PO had given me a lift in his 3 year old e30 325i two door mtech2 as we just happened to live close to each other but the beetle was in a lock up about 15 mins away from us. That journey in itself had a massive effect on me (in as much as it properly ignited my love of e30's - have had two since). But he'd put me off buying the car from him by telling me a story, whilst he drove like an absolute knobber to the beetle's lock up garage at his parents house, of him having gone to prison for killing his best friend in a previous car crash (he'd crashed the car he was driving whilst tanking it around and his best friend had gone through the rear-window and died). He told me as if it was some sort of badge of honour or pity - I'm not quite sure. He was only recently out and there was definitely something 'off' with him, a manic energy that worried me/made me feel like this is how you end up after doing a stint in prison. He was v upset when I decided it wasn't the car for me. Looking back now I think he was suffering PTSD from the crash, from the guilt, from his experience of prison, from how his life really wasn't turning out like he'd thought it would. He had all the yuppie trappings of 'success' and yet the bloke was a basket-case. He was a salesman working for a garage in Johnstown in Wrexham at the time and this garage had alot of exotica in it - pride of place being a black lancia integrale evo or evoII - black with a light brown interior - when I visited. But there was something off with the whole garage......and subsequently the owners (about 3 or 4 months later from memory but I'd moved to Birmingham by then) were arrested for selling ringers/cut and shuts and generally running the sort of garage operation that tars every garage with it's bad press. When I got there for the lift the two blokes that owned the garage were there - and were aggressive in their attitude to the PO (he was a salesman) when he told them he was just nipping out with me to sell his car. It really struck me as 'is this how life is working for someone else?' I think he got out before things went badly for the owners (who went to prison from memory) but I remember thinking the PO seemed to find himself consistently in the wrong environment..... I remember us travelling back (at an indicated 125mph down the wrexham bypass) thinking 'I hope I get out of this alive'. I'd crushed the top and bottom notes of the £3,300 I had in cash in my pocket (he wanted £3,500 for it....!!) - more cash than I'd ever held at any time in my life - to a sweaty, mangled death by the time I got out of the car at the end of the journey. I walked/ran away from that garage with his eyes on me and I actually feigned going up the drive of the wrong house just in case he was counting the number of houses in order to nick it later - I was that worried about him - I jumped over the fence into the other garden, waited for a couple of mins and then carried on to my grandma's house. So I'll be following your post with great interest - it brings back alot of (mixed) memories. Dude!!
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shin2chin
Part of things
Making curse word cars slightly better
Posts: 820
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Absolutely freezing cold today, my hands are killing me and I'm rolling around on the drive. Old exhaust off without too much trouble, rear tin has to come off to get the top nuts off the studs. New manifold tried, about 25mm too narrow on one side, back off again and some gentle persuasion. Back on again and some brute force and it's on. Do up the studs and clamps on the J tubes, phew. Heat risers not lining up, bit more brute force and finally get the bolts in with contorted frozen hands. Offer up the silencer and the bend fouls the inner valance. Out with the grinder and take out a scallop and paint the cut edge. More frozen contortions to get the bolts in and I'm done. As I'm lying on the cold hard drive with painful hands and covered in dirt I think I'm getting too old for this. Maybe I should just give it a rest with the old cars. Then I get up and stand back and look at what I've been doing for the last 2 hours. Yeah, that was worth it. Time for a cup of tea.
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1977 PORSCHE 2.0na 924 1974 VW Beetle 1600
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That looks like it needs some sort of turbo housing peaking out of the other cut out! Just a hint of compressor housing - so that to those that know, know, and everyone else just thinks it's a bit of the exhaust.....
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