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Jul 13, 2023 11:37:03 GMT
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Much better 👍
"One bad thing about the disc conversion is that the disc mounting face is about 3.5mm thicker than the drums, meaning the wheels will be 3.5mm further out. I'm already tight on space on the rear wheel arches so I'm hoping it's OK. "
Have you got enough space to change the wheel offset (ET) ?
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Last Edit: Jul 13, 2023 11:38:29 GMT by westbay
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lebowski
Part of things
Hillman Avenger, Clan Clover
Posts: 488
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Jul 13, 2023 13:23:03 GMT
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You mean by machining the wheel mounting faces? Yes probably, but I'll see how they go on first. Otherwise I'll end up with a pair of wheels specifically for the back of the car, or I'll have to get all 5 done.
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Jul 13, 2023 13:25:20 GMT
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Wasn't thinking of machining your current wheels more along the lines of 'new' rims with better offset ...
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lebowski
Part of things
Hillman Avenger, Clan Clover
Posts: 488
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Jul 13, 2023 14:13:45 GMT
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Always an option, although I do like the current wheels. I do think it would look amazing on a set of these Tvr wheels though, although they're 15" and the wrong pcd. IMG_20230713_151124 by Chris Witkowski, on Flickr
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lebowski
Part of things
Hillman Avenger, Clan Clover
Posts: 488
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Jul 24, 2023 20:28:07 GMT
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lebowski
Part of things
Hillman Avenger, Clan Clover
Posts: 488
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Sept 10, 2023 16:32:17 GMT
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Well I still haven't built the back axle, although I did paint it along with the arms. I've also been messing with an idle valve. Up to now, the car hasn't had any idle control, other than setting the throttle stop to give a sensible idle. I had the warm idle speed set to about 850rpm, which meant the cold (summer) idle was very slow at about 500rpm. It's not a major problem as I only use the car in the drier months, but it would be nice if it started and idled perfectly in all conditions. It is possible to control cold/warm idle speeds by having fairly retarded ignition timing at idle. This means that the throttle has to be cracked open a fair bit, as retarded timing at idle slows the idle speed. By then using more advance when cold, the engine makes more torque and speeds up. The problem with doing it this way, is that Tunerstudio's cold advance feature adds timing everywhere during warmup, meaning if you command an extra 20 degrees advance to bring the idle speed up, the entire table will have that extra 20 degrees until warm. Besides, when messing with the idle timing, I've found it makes the most torque at about 35 degrees of advance, and it picks up and generally feels 'better' with the high advance. So I've left it at 35 degrees. So anyway, the idle valve. It's a Bosch 3 wire PWM unit, which I've tied into the intercooler piping and the existing vacuum manifold like so: I've opened out the hole in each manifold runner from 3mm to 5mm, although the barbs are 4mm bore. The vacuum manifold is fed via the idle valve through a barb with a 7.5mm ID. This combo gives me the ability to idle over 2000rpm or so, so it's plenty. I only plan to use the idle valve during warmup, and once warm it will be closed. It does leak a bit of air through though, even when closed, so I had to back off the idle screw on the throttle bodies to account for this. For now it idles warm at about 950rpm, which is the lowest I can get it without retarding the idle timing as mentioned above. I had to add an upgraded transistor to the ecu, as the standard one can only carry about 0.8 amps. It's the one stuck to the lid on the left. The other is boost control.
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Last Edit: Sept 10, 2023 16:34:58 GMT by lebowski
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lebowski
Part of things
Hillman Avenger, Clan Clover
Posts: 488
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Sept 28, 2024 13:39:33 GMT
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Well one year later and I still haven't fitted the Lsd axle, although the internals are now built up. The car currently has a 3.89:1 ratio. I have decided to try a 3.54 ratio instead. The 3.54 Cwp are used, so getting a decent mesh pattern was interesting. It probably took 5 or so assemblies before it was something like, and I'm still not totally happy with the pattern but I'll try it. Anyway, here are some pictures with the pinion shim values. I went with 0.039" of shims under the pinion, which puts the contact pattern somewhere central-ish between the root and tip, but well over to the toe. The coast side is well centralised between the heel and toe but has a bit more of a hard line than I would like. I decided to try it like this as more pinion shims would send the drive side even more to the toe. I also drilled a small 1/8" npt drain hole in the axle casing, so I don't have to mess about removing the double gasket arrangement due to the axle brace. You can just about make it out in this photo, under the CROWNwheel. I have a pair of thick flange halfshafts to go in next. However, on measuring the (axial) flange runout, both have around 0.020" near the outer edge. This seems a lot but I'm not sure if it's normal. They will probably get skimmed in a lathe before fitting.
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