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Aug 14, 2018 10:11:36 GMT
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I am intrigued by the steering rack location . In all seriousness, what is the rack originally from? Great work on the suspension, much prefer your approach to the original thick plate.
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Darkspeed
Club Retro Rides Member
Posts: 4,880
Club RR Member Number: 39
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1995 Ginetta G27 4.5 V8 Darkspeed
@darkspeed
Club Retro Rides Member 39
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Aug 14, 2018 16:41:05 GMT
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Phew - just back from Snowdon - bit wet and windy at the summit but was a nice day out with the lad.
Originally the G27 uses a Spitfire rack but I find that the Escort rack is better in regards to bump steer has better options on ratios even though the ends are a bit of a pain to convert as almost every rack now produced is M14 ends.
When the N/S/F suspension is finished it's the rack mounting that's next.
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Heh. Snowdon. From snow hill. Snow'd on.
..I'll be quiet now..
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Aug 15, 2018 18:17:50 GMT
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Great to see a G27 getting some love. Always had a soft spot for them since the '90's. A favourite motoring memory is following a G27 running a Vauxhall twin-cam driven by a 70+ year old friend on a track day, me in my Pinto'd Westfield. For 15 minutes, I couldn't catch him, he couldn't get away. That was 1996, saw that car for sale last year. Thanks for the reminder Nice fabrication and bird-cagery BTW.
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Darkspeed
Club Retro Rides Member
Posts: 4,880
Club RR Member Number: 39
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1995 Ginetta G27 4.5 V8 Darkspeed
@darkspeed
Club Retro Rides Member 39
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Getting up to date with this one. The front suspension is done and front to back measurements with the brackets for the rear wishbones, diagonals, heights widths and all other datums and dimensions I can measure from came up at within 1mm which I am more than happy with and just the steering rack mount to sort out now. Very pleased with the look and the level of adjustment that there is available now.
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Darkspeed
Club Retro Rides Member
Posts: 4,880
Club RR Member Number: 39
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1995 Ginetta G27 4.5 V8 Darkspeed
@darkspeed
Club Retro Rides Member 39
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Aug 19, 2018 10:58:54 GMT
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Rack CAD Drew up the rack in 2D - finding any info on the MK2 rack that made an sense on the net was a pointless waste of time so out with the tape measure. As the MK2 rack is the MK1 rack with metric ends I measures all the dimensions in mm but looked at the Imperial conversions and it made sense Between ball ends is 23", rack centre between stops is 16" = 8" centreline - and mounts are centered at 5.125" from centre of rack (10.25" between) Can now start fabricating the different parts ready for tacking up. Once this is tacked checked - checked again and then fully welded the chassis can be relocated so I can get the Gemini in the garage.
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1995 Ginetta G27 4.5 V8 peteh1969
@peteh1969
Club Retro Rides Member 107
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Aug 19, 2018 11:28:41 GMT
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What provision for bump steer have you or are you building into the design?
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Darkspeed
Club Retro Rides Member
Posts: 4,880
Club RR Member Number: 39
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1995 Ginetta G27 4.5 V8 Darkspeed
@darkspeed
Club Retro Rides Member 39
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Aug 19, 2018 13:25:43 GMT
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What provision for bump steer have you or are you building into the design? As a start the ball pivots of the rack are exactly aligned with the centres of the upper and lower inner wishbone mounts - there is a drawing on a previous page that threw a construction line through the datums to pick up on the rack centre. The fore aft location of rack is part determined by the positioning of the upper wishbone chassis tubes but it aligns pretty well with the positions of the steering arm pivots across the chassis. That gives me a reasonable place to start - As I can fabricate steering arms (necessary anyway as I have Ackerman to build in) as they are not part of the upright, and also build in a lot of vertical adjustment I can fine tune with spacers if the geometric positioning does not pan out as ideal. Most things covered but if I don't like the way it handles when done it will be modified until I do - easy
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Last Edit: Aug 20, 2018 12:36:22 GMT by Darkspeed
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Darkspeed
Club Retro Rides Member
Posts: 4,880
Club RR Member Number: 39
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1995 Ginetta G27 4.5 V8 Darkspeed
@darkspeed
Club Retro Rides Member 39
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Aug 23, 2018 18:39:17 GMT
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Nearly done with the steering lack mounts although it has got to being a little more elaborate than it needs to be. When drilling the holes, for that bit of making it lighter approach, I noted a piece of 1/2" tube and it just seemed - right. From that junction on the outside point of that rack mount a piece of 5/8" square 16SWG, same as the lower rack mount tube, will tie it back down to the chassis. I have also been told that "there will be no dash top" on this car ! - This is an order that a trellis dash is required to mount the gauges on ! This got me searching for "TIG welded alloy tubing dash" which did not gather much in the way of results but it does sound like a jolly way to use up Argon and practice my Tungsten grinding - This thing will never get finished.....
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Darkspeed
Club Retro Rides Member
Posts: 4,880
Club RR Member Number: 39
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1995 Ginetta G27 4.5 V8 Darkspeed
@darkspeed
Club Retro Rides Member 39
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Aug 25, 2018 14:36:26 GMT
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Well, to get to the point below (awaiting welding) took rather longer than it should have done - Round, square, straight, angled - far too many decisions to try and make and then checking and double checking old photo's to make sure things will not clash. - Finally landed on 5/8" box angled down and forward. The rack also needed a little relief notch here and there and the front supports miss where they don't touch so close it could well have been designed that way By all accounts the weather is dreadful tomorrow so I will have plenty of time in the garage sanding the surface rust off to prep for the paint as to all intents and purposes once these are welded its ready to move out. Lunch and a bit of F1 over with so better get with the program.
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Last Edit: Aug 25, 2018 15:34:23 GMT by Darkspeed
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Darkspeed
Club Retro Rides Member
Posts: 4,880
Club RR Member Number: 39
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1995 Ginetta G27 4.5 V8 Darkspeed
@darkspeed
Club Retro Rides Member 39
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Aug 27, 2018 19:59:03 GMT
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Been a busy weekend with other things but I did find the time to finish up all the welds on the steering rack mountings - Job done. Next task is to continue to remove the surface rust from the tubes and get some paint on it before the weather really turns. This evening will be spent on the CAD again drawing up the brackets to suit the upper shocker mounts as these are the last of the larger pieces of the puzzle for the front end. I will no doubt find loads of little odds and ends to do with brackets and the like on assembly, but these are not anything that will hold up the paint and getting the chassis moved to set along the assembly road.
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Darkspeed
Club Retro Rides Member
Posts: 4,880
Club RR Member Number: 39
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1995 Ginetta G27 4.5 V8 Darkspeed
@darkspeed
Club Retro Rides Member 39
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Sept 4, 2018 18:20:33 GMT
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It has moved out of the garage and into the garden fro noisy dirty surface rust removal at which point it rained ! so its now under cover going rusty - I do hope I have a couple of sunny weekends because all holiday has now been used up and this WILL be in primer and moved in the next couple of weeks. The sump is off for paint and that will mean the engine can be fully assembled - I will then start saving for the silly lightweight flywheel and clutch assembly. Just pleased that the front end work is complete and its half way to being ready for some paint.
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Darkspeed
Club Retro Rides Member
Posts: 4,880
Club RR Member Number: 39
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1995 Ginetta G27 4.5 V8 Darkspeed
@darkspeed
Club Retro Rides Member 39
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Buzzing around in the Gemini is really pushing me to get moving on this project - The Gemini is fun but I really do need some utter insanity in my life - NOW. Found another article about this car recently - made me chuckle.
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Darkspeed
Club Retro Rides Member
Posts: 4,880
Club RR Member Number: 39
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1995 Ginetta G27 4.5 V8 Darkspeed
@darkspeed
Club Retro Rides Member 39
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Oct 11, 2018 22:39:52 GMT
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It has just been pointed out to me that there is a G27 V8 for sale on Pistonheads www.pistonheads.com/classifieds/used-cars/ginetta/g27/ginetta-g27/9119045Ginetta G27 (1973) The reason I get asked about every G27 V8 that comes up for sale is that I know of pretty well every one of them. This particular car I know quite well as it was built by a chap that lives about a mile from me and in 2012 he was still building it and then sold it on without actually getting it registered. I would get regular updates as he lived next door to my MOT tester. Now here we are a few years down the road and it's up for sale with the plate covered up and "not sure of actual build date" which is rather odd as the car would have needed to pass an IVA within the last few years and passing IVA's normally remain pretty clear in the mind Plus, once passed they stick around as a major selling point. I would suggest that any potential buyer checks the registration documentation on this car very carefully - If date of manufacture or registration prior 2013/14 alarms bells should ring. Here it is at Brightwells auction in 2013 with all the correct 1999 factory manufacture dates and the correct 994144 Chassis number and confirmed that it was not registered at that time classiccars.brightwells.com/viewdetails.php?id=3820And parked outside the builders home in 2013 As they say - buyer beware.
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Last Edit: Oct 11, 2018 22:43:47 GMT by Darkspeed
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Oct 11, 2018 22:56:12 GMT
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Do IVA inspectors have exceptionally sharp voices or big scary teeth or what? Surely it cant be THAT bad to test a car?
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Darkspeed
Club Retro Rides Member
Posts: 4,880
Club RR Member Number: 39
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1995 Ginetta G27 4.5 V8 Darkspeed
@darkspeed
Club Retro Rides Member 39
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Oct 11, 2018 23:05:40 GMT
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Do IVA inspectors have exceptionally sharp voices or big scary teeth or what? Surely it cant be THAT bad to test a car? For that car - £1000 and about 40 hours work. - But there will always be the £250 and 20 minutes brigade.
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Do IVA inspectors have exceptionally sharp voices or big scary teeth or what? Surely it cant be THAT bad to test a car? For that car - £1000 and about 40 hours work. - But there will always be the £250 and 20 minutes brigade. But then its easier insure, sell etc? People are lazy!
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Oct 12, 2018 12:43:42 GMT
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For that car - £1000 and about 40 hours work. - But there will always be the £250 and 20 minutes brigade. But then its easier insure, sell etc? People are lazy! To be fair, first time I read the IVA regs after being told my Spit project would probably need them they seemed very, very daunting. Especially on an older car. And ~£600 for a test, and ~£100 for a retest. It was only reading Blackpop's thread that gave me a bit of a sense of what's actually involved. Oh, and in case you hadn't noticed I mentioned something in the old 'what influences braking performance' thread about an offer for some brake balance calculation Also, how have I not commented on this thread already Darkspeed? This is very much relevant to my interests. - RV8 build advice - tick - Fabrication and chassis design, with enough detail so we can understand why you're doing something - tick - Vaguely Spitfire-based stuff so there's transferable info to my own project - tick What did you use to ream out the polybushes? I've had similar problems with the kits for my MG F and my sister's MX5 (MX5 ones are notorious for fatiguing wishbones until they snap). Interesting reading about the Spitfire caster arrangement on the front suspension. Never occurred to me that the rigidity of the trunnion was the reason for that but it makes eminent sense. I'd always assumed it was something anti-dive related, but reading up on anti-dive I'm not sure why I thought that was the case... Also, I'm a little jealous of your bundle of tubes and boxes chassis. A little easier to visualise load paths and set up CAD diagrams than something made from pressed steel.
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Darkspeed
Club Retro Rides Member
Posts: 4,880
Club RR Member Number: 39
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1995 Ginetta G27 4.5 V8 Darkspeed
@darkspeed
Club Retro Rides Member 39
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Oct 12, 2018 17:48:29 GMT
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IVA is not the end of days it is reported to be and when taken into account with the typical costs that would be incurred with a build such as that Ginetta - it's trivial. BIVA costs were £450 test and £90 retest and that Ginetta would have cost in the region of £12-15K to complete and then to just stop due to IVA ? an extra 4% to actually be able to drive and enjoy it - most odd but it happens all the time. Polybushes - It was clear to me when I was typing that I was referring to the steel sleeve when I said bush - when quite clearly what I should have said was steel sleeve - which I ran a drill through to get the right ID. On the MX5 bushes - especially with the flo-flex ones as I have a set to do the G21/MX5 rear end - I will probably look at those the dimensions they are built with and the way they fit in the near future. You are not alone on the Trunnion thing - The misunderstanding of which is why we find people fitting adjustable Caster upper wishbones ! Yes, - anti dive with a trunnion would be interesting would it not. You should also be following my ultimate X1/9 thread as well
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Darkspeed
Club Retro Rides Member
Posts: 4,880
Club RR Member Number: 39
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1995 Ginetta G27 4.5 V8 Darkspeed
@darkspeed
Club Retro Rides Member 39
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Well, looks like the dubiously registered yellow G27 has caught the attention of someone at PH as the advert has been rejected. I wonder where it will turn up next. If it was correctly registered it may well have got close to that £7500 asking price but would have done better with full weather gear. The later Series 4 cars like that one also look better in darker colours, and headlamp covers change the look of the front end quite dramatically.
What miserable day....
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