logicaluk
Posted a lot
Every days a school day round here
Posts: 1,373
|
|
Mar 26, 2019 23:30:41 GMT
|
great to see Tom getting stuck in, great work chaps. i have a friends T25 camper sat on my drive awaiting my attention so this is being very useful, Dan
|
|
|
|
|
j0hn
Part of things
Posts: 61
|
|
Mar 27, 2019 12:32:16 GMT
|
That looks a good safety feature, just had a search and found a wiring diagram The relay looks like this So; Pin 30 has a fused permanent feed Pin 15 is a signal wire from the ignition Pin 31 is ground Pin 31b is feed from ignition coil Pin 87 goes to the fuel pump When you switch ignition on, the feed on 15 switches 12v to 87, so the pump primes And when there is a signal on 31b 12v is again switched to 87 which means the pump continues to run And ordered a relay, thanks That's the one. A nice compact solution that's designed for the job
|
|
|
|
|
|
Mar 27, 2019 20:48:22 GMT
|
Tonight we have made a flange! And then welded it to the silencer we had kicking around You know the welds were ropey when even though they need to hold together for 20-25 minutes - long enough to run in the cam, we’ve still dressed them back In our defence, Lucy is working tonight, so had gone for a pre-work nap, which meant we couldn’t really make any noise, so we went up the road about a mile and made the flange in a lay-by... and whilst trying to keep quiet, didn’t clean up the silencer very well hence the poo welding! Anyway, this is what we made
|
|
|
|
|
|
Mar 30, 2019 20:11:11 GMT
|
Been doing some more today, Went to fit the sump plate, had bought a Mexican one with a drain plug which doesn’t fit... meh, fitted the original one Checked the valve clearances, fitted the plugs, a billet distributor clamp, fan belt, flywheel oil seal, flywheel, oil pressure switch, coil and a few other bits and bobs..... all very time consuming and nothing to show... but here’s a photo anyway We filled it up with oil, changed the oil filter and pre-filled it, turned it over by hand a bit Then we made a starter box Wired that up, took the engine off of the stand and bolted the bellhousing to it, Plumbed the fuel lines and the fuel pump up, primed the fuel pump and all seemed good Gave it a crank over to see what happened.... and it peed fuel all over the floor That’s almost the same photo... but with petrol all over the floor So I’ve ordered some service kits from eurocarb, so not much else we can do this weekend Then we went and picked the Fug up, we are going to Rods and Customs breakfast meet in Aylesbury in the morning Then we’ll be on mother’s day duties for the rest of the day
|
|
|
|
|
|
Mar 31, 2019 16:35:10 GMT
|
Sorted a couple of little bits this morning, bolt had fallen out of one of the mudguards, fitted the battery properly. Then we went over to Aylesbury Vale Rods and Customs breakfast meet. It was mostly rods, I’ll post some photos in various threads on general boards... but a nice run out and a friendly bunch (and a brew and bacon butty ) Got home and there was some oil on the tinware to investigate... But wiped it off for the time being, pulled the over over and will look in the week
|
|
|
|
village
Part of things
Always carries a toolbox. Because Volkswagen.......
Posts: 567
|
|
|
I've had more than a few breakfasts at Aylesbury Tuck!
|
|
Last Edit: Apr 2, 2019 7:47:08 GMT by village
"The White Van is strong with this one...."
Chris "Chesney" Allen 1976-2005 RIP
|
|
|
|
|
I've had more than a few breakfasts at Aylesbury Tuck! I had one today
|
|
|
|
|
|
|
Carb rebuild kits turned up I think there are more gaskets for the carbs than for the whole of a beetle engine! Will have a go at the carbs at the weekend... Lucy is working Friday night, so we may have a big well lit bench to work on (will have to burn some bacon to get rid of petrol smells though ) Having read Quatermass thread about the vacuum advance and Darkspeed response , got me thinking... The preferred beetle dizzy for a nice running engine seems to be a SVSA (single vacuum single advance) these work well with standard carbs providing the vacuum. There was also a SVDA dizzy (single vacuum as above, dual advance because they also use the centrifugal advance of the 010 and 009 dizzys). These dizzys work really well as the vacuum when you put you foot down advanced the timing and there is no hesitation. If you change cams though, can overlap and the duration can change and the vacuum isn’t right. And if you change the carbs, you can lose the vacuum take off as well. For these reasons Bosch produced an 010 dizzy in the early 60s for modified engines. This was later to be superceded by the Bosch 009. The 009 was originally fitted to stationary engines, was cheap, was the dizzy to fit in the 90s and uses a centrifugal advance. They are good for racing applications where the throttle is on or off, but can be horrible on the road, with a flat spot just off idle, the way around this is to blip the throttle before you want to pull away allegedly. But on a modified engine like ours with a different cam, the 009 is said to be the best solution, I guess the increased bore and stroke will give more torque and that should in some way compensate for the flat spot. So our engine already has a 009 fitted, so it would seem this is the best dizzy for us, and we should install electronic ignition to replace the points (which will probably be pertronix igniter 3 (because it has a built in rev limiter) and a flamethrower cook. Or we could fit a billet centrifugal dizzy which would give us the ability to change the advance springs. Any thoughts or comments?
|
|
|
|
melle
South West
It'll come out in the wash.
Posts: 2,010
|
|
|
I've used Golf/ Scirocco/ Audi 80/ Volvo 240/ etc. distributor internals to convert Saab/ Ford V4 dizzies (same Bosch JFU4-family) to Hall effect ignition; used parts are cheap as chips and of excellent quality. How-to on my website (iirc 1 and 3 on the dizzy in the diagram are reversed, I still have to check and correct that).
|
|
www.saabv4.com'70 Saab 96 V4 "The Devil's Own V4" '77 Saab 95 V4 van conversion project '88 Saab 900i 8V
|
|
Darkspeed
Club Retro Rides Member
Posts: 4,882
Club RR Member Number: 39
|
|
|
Just worth putting here that when you put your foot down there is no Vacuum - Vacuum is created at idle when there the throttles are shut and at higher rpm with a light throttle - same result, engine running against a partially closed throttle - Race cams also develop very little or a very erratic Vacuum.
Vac advance provides the following
Stage 1 very little initial advance when starting to make starting easy Stage 2 engine fires and there is a large vacuum that advances the timing Stage 3 when the engine is floored the advance is removed and the centrifugal takes over providing the correct curve until it's all in a specified RPM. Stage 4 back off the throttle for light load cruising and the vac adds more advance to the high rpm centrifugal to compensate for the lean mixtures at these running conditions Stage 5 floor the throttle and the vacuum advance is removed and the timing reverts to the centrifugal to prevent over advance detonation.
An engine will start easy enough with quite a bit of static advance - no vac is therefore required To perform and meet the power requirements all that is needed is a correct mechanical advance curve
The only point that a non vac loses out is on part throttle light cruising where the advance curve will not be optimal for the mixture conditions - not advanced enough which leads to poorer economy and higher emissions due to un-burnt fuel.
If running a tuned high performance engine the quality of the spark and the timing is far more important than part throttle cruising economy
Finding a decent vacuum signal with twin chokes is not the easiest of things , unlike single carbs and tame cams in road engines, which is why most stock performance cars of the time with twin 40's did not have vacuum advance systems distributors.
Clearly the best of all words is a 3D fully mapable system
A vacuum advance on a performance engine is in my personal view more trouble than it's worth. Unless you know the vacuum your modified engine will pull and the quality of the signal so you can map that vacuum signal to the vacuum canister to give the correct advance required by the engine at any given RPM you are better off without it.
ETA
It is probably worth explaining that in the dizzy the two advance systems work completely independent of one another - the advance weights and springs move the cam (that operates the points etc) on the rotating dizzy shaft relative to the fixed gear being driven by the engine, and the vac canister moves the plate on which the points / pick up is fixed.
|
|
Last Edit: Apr 4, 2019 7:10:13 GMT by Darkspeed
|
|
|
|
|
Thanks, I started having a read after the other comments, so this is only what I have gleaned from reading stuff on the internet
|
|
|
|
melle
South West
It'll come out in the wash.
Posts: 2,010
|
|
|
I found this a very informative book.
|
|
www.saabv4.com'70 Saab 96 V4 "The Devil's Own V4" '77 Saab 95 V4 van conversion project '88 Saab 900i 8V
|
|
|
|
|
I bought a new electronic Beetle system off these guys simonbbc.com/ very helpful and good product too. Might be worth an email.
|
|
|
|
|
|
|
Did something different today The Fug is still at home after using it last weekend So we set about making some rear mudguard brackets... Back before the Gathering, we cobbled up some tube and made some temporary brackets.... we did it rather too well as they were very very functional, they looked terrible! But worked very well So today we unbolted all of that and started making some new brackets, we started with some box bolted to the spring plate brackets Then started to make some arms with some 5mm bar.... But we couldn’t bend it so had to be creative and cut grooves into the bar, bend and then weld So we ended up with this Which should look like this Which at the very least is a lot cleaner looking We also had a play with the bonnets, we fitted the aerocatches to the bonnet, but didn’t fit the pins underneath as we’ve run out of gas for the welder Then messed about with some rattle cans (sorry Grumpynorthener ) We do know that it’s all in the prep... but couldn’t be bothered to move that small pile of washers we can rub it down next time and do something a bit better paint wise (but not much better... this bonnet is worse than the yellow one!) Hopefully get some more gas tomorrow, then we can finish welding up the mudguard bracket and make another one for the other side
|
|
|
|
|
|
|
Well John, that paintwork is special! Rear arches are looking good though.
With regards to the dizzy question, a good 009 (German, not Chinese) with points and condenser will work just fine - its what I've got at the moment. I've used Pertronix electronic ignition before, which works well and I've also used an MSD distributor, coil and 6AL ignition box which works very well indeed, and I've got a magneto which I've never used but looks the absolute b0ll0cks. Depending on what you think the motor will rev to, you may see points bounce, supposedly over 6k rpm or so - the old trick was to use the spring from a second set of points but I've never bothered! Just make sure everything is in good condition and it'll get you going at least. A friend of mine runs a vacuum advance dizzy on his 1914cc motor with twin 40s and claims its very smooth, but I haven't got it running yet to find out...
|
|
1968 Cal Look Beetle - 2007cc motor - 14.45@93mph in full street trim 1970-ish Karmann Beetle cabriolet - project soon to be re-started. 1986 Scirocco - big plans, one day!
|
|
logicaluk
Posted a lot
Every days a school day round here
Posts: 1,373
|
|
Apr 10, 2019 21:00:57 GMT
|
I fitted a simon bbc dizzy and coil to my mates t25 but still haven got round to firing it up yet, so cant give a propper verdict, i can sat the quality looks ok and it fitted well. Dan
|
|
Last Edit: Apr 10, 2019 21:02:38 GMT by logicaluk
|
|
|
|
Apr 11, 2019 12:18:13 GMT
|
Hate to rain on your parade but I can almost gaurantee those wing stays will wobble and rub on the tyres. It's amazing how road vibration can move them around so much.
you either need a rib down the back of them or another mount fixing on them to triangulate to somewhere near the top.
|
|
|
|
|
|
Apr 11, 2019 13:16:58 GMT
|
What blackpop said - it's surprising just how stiff they need to be with aero loads and vibration when they're hanging out there.
The reason we don't have cycle wings on the buggy was because even mounting them with a couple of pieces of 1.25" CDS tube they always bent and came off.
|
|
|
|
|
|
Apr 11, 2019 16:09:58 GMT
|
Hate to rain on your parade but I can almost gaurantee those wing stays will wobble and rub on the tyres. It's amazing how road vibration can move them around so much. you either need a rib down the back of them or another mount fixing on them to triangulate to somewhere near the top. What blackpop said - it's surprising just how stiff they need to be with aero loads and vibration when they're hanging out there. The reason we don't have cycle wings on the buggy was because even mounting them with a couple of pieces of 1.25" CDS tube they always bent and came off. No raining on our parade, all advise gladly received as we (Tom has an excuse being only 12, so I really just mean me ) haven’t done this before so don’t know what we are doing and weren’t expecting to get it right first time Just wondering if you think running a couple of triangulating rib as badly drawn would be enough?
|
|
|
|
|
|
Apr 11, 2019 17:34:43 GMT
|
They would help a lot, definately.
|
|
|
|