Just had some fun catching up on this thread. I, like others I'm sure, really feel your pain when its not going well! I really enjoy your threads whether it be cars or calculators... the process of problem and solving and finding ingenious solutions fascinates me! I hope the merc continues to put a smile on your face without stabbing you in the back at the same time!
Bit of an odd request though, if the old camshaft is destined for the scrap bin, would I be able to take it off your hands please? I work for a small company that manufactures camshafts and it would be very useful for a "what not to do" technical bulletin.
Edit: I may be able help with some vacuum routing drawings if you still need them but please PM if you do. I'd rather not post them on a public forum as I suspect they will have some copyright on them and I'm absolutely certain Mercedes have better lawyers than me
Thanks for the encouraging comments. I really enjoy documenting the nonsense I get up to, and the occasional time when it turns out that someone has found my experience either useful or entertaining is always great.
Still keeping my fingers crossed with regards to this car not stabbing me in the back...
I definitely could still use those vacuum diagrams, everything in the engine bay is pretty much just set up as a best guess at the moment! Seems to work, but I'm sure some of it is wrong. I'll try to remember to drop you a PM. I've not been able to find a four cylinder petrol one anywhere online anywhere so far. Diesel, no problem, six cylinder, no problem... however having a totally different injection and ignition system they're really not great.
My intention had been to hang the camshaft on the garage wall as a warning to future generations, though I'll have a think about it. Likely to be more useful to you than me. You're definitely welcome to the cam followers...the ones on number two and three were nearly as impressive as the camshaft itself.
-- -- --
This afternoon's job. Sorting this.
More specifically, sorting the illumination in that switchgear. None of it was working north of the heater controls.
The fact that they were all out seemed quite odd to me, was really hoping I didn't have a wiring issue to contend with.
Reason I hadn't done anything with this before was that I couldn't figure out how to get the panel out. A bit of experimentation revealed that you had to remove the switches before the panel would come out. Otherwise it wouldn't clear the dash above it.
Upon removal of the first switch the penny immediately dropped as to why the lighting in all these switches was out.
You figured out what these are yet?
Yep, fibre optic bundles. All of these switches are illuminated from a single lamp via fibre optics...clever in that it saves a heap of wiring...but does mean you lose the lot when the lamp fails.
Thankfully the illuminator unit is just about accessible through this panel behind the left hand temperature control. New lamp in there and we had light from the fibres. Sadly I couldn't get a photo of it as everything in there is black and I was working in the dark.
Those maroon and yellow plastic pipes to the left are vacuum lines for the headlamp level adjustment control. Only car I've come across so far where that system is vacuum operated...and I thought the hydraulic setup Lada used was odd.
What followed then was about an hour of trying to cram the heater controls back into the right place. The mounting bracket for them is smashed into about fifteen pieces so nothing lines up making getting things together like herding cats. While blindfolded. I really need to sort the bracket for the heater controls, but before I can do that I need to figure how the heck to get the centre console out, and it's not self explanatory. It's clearly not properly bolted in as the whole thing wobbles too. One for a future date.
Success on the sorting of the illumination though.
Far nicer to have all the dash lighting working properly.
Not blindingly bright like in modern cars, but it doesn't need to be. The dash lighting in this car is precisely as bright as it needs to be and no more. The camera makes the instrument panel in particular look brighter.
This is one of those jobs which definitely had the potential to turn into quite a headache if it hadn't been the simple problem...for once it was though. Guess that's my luck for the week used up!
For those of you counting the mileage showing is now 163,241. 548 miles since the head was swapped. The oil pressure did drop a little over the first couple of days but it seems to have stayed pretty stable since then. Something which is really obvious is how much cleaner the oil on the dipstick has stayed...it would have been the colour of Guinness by now prior to the head swap...So hopefully a good amount of the gunk went with the old head.