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Oct 20, 2018 14:14:36 GMT
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Spent a couple of hours out the garage making the indicator pod for the other side. The the eagle eyed amongst you will notice that this is made from a blue propane canister and not the yellow map gas canister as advertised earlier. This is because I ballsed that one up so I had to source another. Making the one side was a complete doddle but to make a matching one for the other side was a right pain in the rear. Anyway have a picture of the 2 pods together after a template made from a page of a Just Kampers catalogue and a bit of faffing. So I then made a base plate and welded it on (no photos) and then made a template for the holes. Then added a bit is satin black because that's what I had. I then fitted both pods and lenses, stood back and admired the results of my efforts. I've not done the wiring yet, but I have sourced some side light LED bulbs and holders to fit into the main lights thanks to Luckyseven pointing me in the right direction to a supplier.
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Last Edit: Oct 20, 2018 14:17:21 GMT by jonsey
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Oct 21, 2018 14:39:30 GMT
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Oct 22, 2018 18:31:19 GMT
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No progress on the van, but those interested in the Healey, today the front was fully welded. The customer also wants extra cooling vents welded in to the side of the wings. There were some on the car fitted by a previous owner but were fitted very crudely. He's cut holes in the wings with a blunt axe and the vent panels were just fitted in the holes. I forgot to take photos of them finished but the vent panels have now been butt welded in. There was a bit of warpage as the part of the wing is quite flat but it's easily sorted. Don't criticise the welding too much, I'm a gas man not a welder😁. I'll get more photos next time I'm over my brother's.
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Last Edit: Oct 22, 2018 18:32:53 GMT by jonsey
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Oct 30, 2018 23:52:33 GMT
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For those interested in the Healey, here are a couple of pictures of the cooling vents TIG welded into the aluminium wings. They are positioned as the customer wanted them as he didn't want to run the trim pieces that normally sit here. There was some warping but my brother has beaten them back into shape
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I've not touched the van. The chances of it getting painted soon are slim as my brother's painter has gone awol for the last 3 weeks. Why are most of them nuts? Anyway, my Cortina is at another painter's and progress has been made. Not much, but some. They're concentrating on the roof first as it looks like someone has been playing football on it. Next, the Healey we've started to fit the wings (driver side is not finished) so we can get the door gaps sorted. The Grille aperture has been trimmed down as the panels were left oversize. It's starting to look like a Healey again. Last of all, this is my brother's project. He's been doing it for years. It is a Gilbern Gennie that's been made into a rally car. The V6 Essex engine is out and in is a Mercedes 190e 2.3 16v engine (the Cosworth one). Shortened Scimitar axle with Jag LSD, 6 linked, home brew front suspension, MSA cage, steering quickened and corsa EPS. As you can tell it's not had a lot of attention lately but we started to make an inlet manifold to fit twin 45's after playing with the Healey today. The standard manifold will be cut and welded to a pair of flanges robbed from an old Ford Crossflow manifold.
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Nov 25, 2018 17:29:24 GMT
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The project that never was. Back in 2002 I built an Astra GTE16v for grass racing. It was very quick and very enjoyable. The engine was not much more than standard except it was runnng on carbs. The only internal mods were for reliability. ARP rod bolts double valve springs and bronze valve guides. The guides are essential on an XE engine if your revving it. The standard guides are cast and when you rev the engine to 8000rpm they shatter and fall in to the engine and mangle it (guess how I know). Anyway, come 2005 roughly I'd given up grass racing and started to rebuild my mk1 Escort. Fast forward another probably 9 years and the Astra was still languishing in my garage unused and unloved. I had a plan. I thought if I bought another Astra shell without an engine, I could put the engine from the grass car in to it and build another car to play around with and not smash the Escort up all the time. So a shell was sourced for £200 and parked in the drive. I bought a Safety Devices cage and that's as far as I went. I bought the mk2 Cortina and started restoring that, and halfway through doing that I decided to build a new garage. And I also went and bought a scabby old van (you may have seen it). Fast forward to last summer and my nephew asked if I was selling the Astras. I new I was never going to do the project and to tell you the truth, it would be a load off my mind to wave goodbye to them. £1000 changed hands - which is probably cheap for two GTE's, plus loads of engine spares but i didn't want to become the guy with a car rotting in the garden that "I'm going to restore one day". I'm keeping the carbs though as they'll be going in the Cortina. So today the rolling shell has finally gone to its new home to be turned into a stage rally car. The grass car will go when the engine is needed.
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Dec 17, 2018 18:40:04 GMT
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The van should have been painted by now and the transmission removed for recon, but my brother's painter still hasn't come to work and no replacement on the horizon. The plan was to lower it whilst over there so nothing to report. In other news I received a few photos of the Cortina this morning. First coat of primer is on. In other other news it looks like the Astra is home to stay as my nephew is to lazy to do the work. Kids of today eh.
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Jan 13, 2019 23:18:55 GMT
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Jan 13, 2019 23:22:28 GMT
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Jan 20, 2019 19:33:18 GMT
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Jan 20, 2019 19:56:32 GMT
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That's a beautiful finish, it's worth pating for that! Could you answer one question for my curiosity please; In the last picture the well in the boot floor is masked to prevent painting, is it a wheel well or does a fuel tank drop in there and is that why it's not painted?
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Jan 20, 2019 22:26:44 GMT
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That's a beautiful finish, it's worth pating for that! Could you answer one question for my curiosity please; In the last picture the well in the boot floor is masked to prevent painting, is it a wheel well or does a fuel tank drop in there and is that why it's not painted? Thanks quietsailor. The big hole in the boot is for the petrol tank, the top of which then becomes the boot floor. This is why lots of them are caved in from people throwing things in the boot when they were just everyday cars. The boys have masked it up as the underneath is already painted in top coat.
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Jan 27, 2019 12:13:38 GMT
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Looking Good, Mr Jones.
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Jan 27, 2019 17:10:29 GMT
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Feb 17, 2019 17:47:35 GMT
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Yep. Still not touched the van. I should really go and start it as I've not run it since September time. My brother got a new painter. He lasted 4 weeks so the chances of the van being painted this year are zero sadly. What the hell is wrong with these people. Anyway the Cortina is progressing the satin black bits have been done and so has the engine bay. That's all left now is to block all the outside and paint in top coat, and also prep and paint the bonnet. It should be home soon. I also built the doors up. A new winder mechanism is required for the drivers door- a new one is winging its way over from a fellow club member. I'd fitted new sliding glass rubbers but had to replace them with the original rubbers as there was a 3 mm gap around the window so the glass wobbled about. New stuff can sometimes be very poor quality.
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Jonesy - Are you doing the flatting & polishing or are leaving that for the paintshop to sort - it looks good has it is but they are always better once flatted & polished
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Jonesy - Are you doing the flatting & polishing or are leaving that for the paintshop to sort - it looks good has it is but they are always better once flatted & polished They are doing the flatting and polishing Grumpy. I wouldn't have a clue what to do and would just curse word up all their hard work. I don't think they'll spend a great deal of time on this bit though as I'm not paying a huge amount for the whole job (a mate is doing it). Plus the he's been given a months notice (2 weeks ago) on his workshop as it's being knocked down so he has to pack up everything and relocate.
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Jonesy - Are you doing the flatting & polishing or are leaving that for the paintshop to sort - it looks good has it is but they are always better once flatted & polished They are doing the flatting and polishing Grumpy. I wouldn't have a clue what to do and would just curse word up all their hard work. I don't think they'll spend a great deal of time on this bit though as I'm not paying a huge amount for the whole job (a mate is doing it). Plus the he's been given a months notice (2 weeks ago) on his workshop as it's being knocked down so he has to pack up everything and relocate. Wise choice - it wont take long to knock that standard of a finish back and polish it - I hope that he can find suitable premises out your neck of the woods - units are virtually non existent where I am at anything like sensible money (that's the price you pay for living in silicone valley) - Its also the one of the main reasons I stuck to my guns on the planning permission for the change of use on the workshop at home
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