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Jul 15, 2016 19:49:01 GMT
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The engine didn't seem to hold a very steady idle and after some investigation I found a crappy Chinese idle speed control valve. Here's a new Toyota one, new gasket and two new screws to replace those which had been chewed by a previous owner: New gasket fits nicely into the throttle body: Done.
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1993 Toyota Hilux 2.4 Diesel 4x4 Manual 1996 Toyota Hilux Surf 2.7 Petrol 4x4 Manual
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melle
South West
It'll come out in the wash.
Posts: 1,987
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Jul 15, 2016 19:51:55 GMT
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Glad to hear NMB live up to their reputation. No idea why they're called NMB Motoren since I only know them as transmission specialists?
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www.saabv4.com'70 Saab 96 V4 "The Devil's Own V4" '77 Saab 95 V4 van conversion project '88 Saab 900i 8V
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Jul 15, 2016 19:56:09 GMT
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After finding the transfer case to be in perfect condition, parts were carefully cleaned and then reassembled. Here's the planetary gear assembly: Looking towards the input shaft: Transfer oil pump, drive gear and strainer: In it goes: Output shaft with high-low clutch assembly: Drive chain and front output shaft: Add the shift fork (notice the red grease holding in the three syncroniser tabs onto the gear: Sealant: Rear extension housing: Front extension housing: Forgot to take a picture of the completed item!
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1993 Toyota Hilux 2.4 Diesel 4x4 Manual 1996 Toyota Hilux Surf 2.7 Petrol 4x4 Manual
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Jul 15, 2016 19:57:18 GMT
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Glad to hear NMB live up to their reputation. No idea why they're called NMB Motoren since I only know them as transmission specialists? They don't just do transmissions, they also do engines, even have a dyno!
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1993 Toyota Hilux 2.4 Diesel 4x4 Manual 1996 Toyota Hilux Surf 2.7 Petrol 4x4 Manual
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Jul 15, 2016 20:09:20 GMT
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New tailpipe with new mounting bush! New intermediate pipe and silence. This is actually for a 90 Series Landcrusier (Prado, or Colorado in Europe) and comes with a rubber damper to reduce exhaust drone: New downpipe-to-intermediate pipe bracket and gasket, bolts, original mounting bush: New downpipe bracket and bolt: Original downpipe and cat (well over €1000 new!), original oxygen sensor but with new nuts as the old ones had almost completely rotted away! The gasket is from the full engine gasket set (more later): I hope this guy still works... The EGT sensor is peculiar to JDM models and is a discontinued item. Mine has seen better days, so I made a new flange: EGT mounting paraphernalia: Not sure if I knackered the EGT sensor by welding on a new flange.... it had no continuity between terminals before and after welding...
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1993 Toyota Hilux 2.4 Diesel 4x4 Manual 1996 Toyota Hilux Surf 2.7 Petrol 4x4 Manual
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melle
South West
It'll come out in the wash.
Posts: 1,987
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Jul 15, 2016 20:09:33 GMT
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Great, sounds like I should go have a look myself at some point. I think I'm in Groningen in two-three weeks time to build up a new engine for my Saab 96 and get some welding on it out of the way.
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www.saabv4.com'70 Saab 96 V4 "The Devil's Own V4" '77 Saab 95 V4 van conversion project '88 Saab 900i 8V
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Jul 15, 2016 20:16:13 GMT
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1993 Toyota Hilux 2.4 Diesel 4x4 Manual 1996 Toyota Hilux Surf 2.7 Petrol 4x4 Manual
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Jul 15, 2016 20:19:26 GMT
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1993 Toyota Hilux 2.4 Diesel 4x4 Manual 1996 Toyota Hilux Surf 2.7 Petrol 4x4 Manual
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Jul 15, 2016 20:22:07 GMT
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New suspension! Bilstein 4600 HD shocks with OME 880 / 906 2-2.5" lift springs:
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1993 Toyota Hilux 2.4 Diesel 4x4 Manual 1996 Toyota Hilux Surf 2.7 Petrol 4x4 Manual
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Jul 15, 2016 20:30:27 GMT
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Original fuel filler-to-tank hose, breather pipe and hose with new breather hose and clamps: New fuel tank stack, filler port and breather gaskets, new bolts, new fuel pickup filter with original fuel pump and connector: All assembled, with fuel tank level sender: Completed fuel tank: New tank retainer strap: Fuel filler pipes and hoses connected:
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1993 Toyota Hilux 2.4 Diesel 4x4 Manual 1996 Toyota Hilux Surf 2.7 Petrol 4x4 Manual
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Jul 15, 2016 20:47:33 GMT
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1993 Toyota Hilux 2.4 Diesel 4x4 Manual 1996 Toyota Hilux Surf 2.7 Petrol 4x4 Manual
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Jul 15, 2016 21:18:41 GMT
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New front upper wishbones: Lower wishbone cam adjusting bolts and retainers: New Bilstein 4600 HD shocks, top mounts, bushes, bolts and washers, with OME 880 2" lift springs: Assembled coilovers: New front drveshaft boot kits with new inner and outer dust seals: Refurbished driveshafts: Mounted coilovers and upper / lower wishbones:
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1993 Toyota Hilux 2.4 Diesel 4x4 Manual 1996 Toyota Hilux Surf 2.7 Petrol 4x4 Manual
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Jul 15, 2016 21:20:49 GMT
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1993 Toyota Hilux 2.4 Diesel 4x4 Manual 1996 Toyota Hilux Surf 2.7 Petrol 4x4 Manual
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Jul 15, 2016 21:42:48 GMT
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Perfection as ever! Well done Dan.
Part of that transfer box looks like the warp drive thing from Event Horizon.
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oukie
Part of things
Posts: 307
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This whole thread is :0
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Mr2 mk1 x4
Honda Accord 2.4 Executive (luxo barge)
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Jul 16, 2016 14:24:16 GMT
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Have you been keeping a track of your parts costs? I guess your local Toyota dealer must be pretty happy to see you when you go in.
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melle
South West
It'll come out in the wash.
Posts: 1,987
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Jul 16, 2016 15:33:29 GMT
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Hope he doesn't use the local dealer, they're arseholes.
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www.saabv4.com'70 Saab 96 V4 "The Devil's Own V4" '77 Saab 95 V4 van conversion project '88 Saab 900i 8V
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Ryannn
Posted a lot
Posts: 2,421
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Jul 16, 2016 15:46:06 GMT
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Total dedication! Makes me want to overhaul my Pajero... but then I climb under and realise how tender it is! Haha
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Jul 16, 2016 17:57:32 GMT
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Have you been keeping a track of your parts costs? I guess your local Toyota dealer must be pretty happy to see you when you go in. I've not been keeping track, too scary!! I haven't bought a single thing from my local dealer, everything comes either from the UAE at less than half dealer cost, or from Japan at maybe two thirds dealer cost (hence the Japanese labels on some new items which don't even have the retail barcode stickers) I did actually try to get a long brake pipe from a local dealer, too large to ship from Japan, but they told me it's discontinued. So I made my own cunifer one, not my thing but the old one was long gone. A few people have asked me why I don't just buy a new 4x4... firstly, they are too sophisticated for my liking, secondly, they are still plenty more than I'm spending on this, even with all the new parts, and thirdly, as we all appreciate, older cars are just.... nicer.
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1993 Toyota Hilux 2.4 Diesel 4x4 Manual 1996 Toyota Hilux Surf 2.7 Petrol 4x4 Manual
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Aug 10, 2016 18:06:40 GMT
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How do you go about ordering parts from toyota in UAE?
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