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Feb 14, 2017 13:17:08 GMT
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Well, it had to be done and I was out or reasons and distractions not to proceed. The cooling bits had to get installed in the nose. First step was to cut out a bunch of non-rusty Volvo tin to make a great big hole. Let me tell you THAT did not feel right at all! Made up a nice simple frame from 2x3 tube. the frame tucks up tight to the Miat frame and will get welded to the original Volvo rad support at the top. The good news is that the front mounted hinges get to stay where they are meant to be. Whew...was worried about that. Made up some brackets for the Miata AC condenser to hang just like factory. The radiator will slot into the rubber bungs that you can see on the lower cross-member. Everything is suspended on rubber bushings. By making this modular, it was much easier to fabricate on the bench rather than in the confines of the engine bay. And all slotted into place Since serviceability is a big deal with me, I made sure that the condenser can be removed from the nose of the car. There is still a bunch or work let to tidy up this task, but now that I am moving again I feel a bit of momentum. 126 days left
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heathrobinson
Part of things
Broken everything
Posts: 848
Club RR Member Number: 111
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Feb 14, 2017 13:42:43 GMT
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That must feel like proper tangiable progress after all that metalwork! Roll on the fitting of the fun bits!
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So, with the front sheet-metal fit and the heat exchanger(S) mounting sorted, I pulled the front apart, put the car on the tilter and started to tackle the list of items that need to be installed below. Being very glad that I am not actually doing this from below! In a concurrent order of assembly, need to fabricate the exhaust, relocate all the hydraulic plumbing, fab the driveshaft, fab a new gearbox mount cause I don't really like what I did, mount a fuel tank after deciding what tank to buy and sort the interface of the Miata shifter to the Ford AOD gearbox. 125 days to go.
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tristanh
Part of things
Routinely bewildered
Posts: 990
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One of the first things I did forums Golf resto was make a rotisserie, and a "wheeling frame" , there's simply no comparison with trying to work upside-down. The frame was also so handy, both to move the bare shell, and to work on it. I made it so the floor was approximately a metre off the ground. Again, a lot nicer to be working standing up than kneeling. And it was a nice project to teach my mate to MIG weld with!
Anyway, I'm waffling.
Loving the work.
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Whether you believe you can, or you cannot, you're probably right.
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Feb 28, 2017 16:34:33 GMT
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Lots going on all at the same time, and precious little to show as picture progress. I feel like a juggler with about 20 balls in the air. I need to finish the hydraulic plumbing so that I can paint the engine compartment. In order to paint the engine compartment I need to put the front clip on to stay. Before I can do that I need to finish the exhaust and driveshaft work under the car. and so on.... The new shortened and balanced driveshaft arrived today. In case you are wondering what the square tube is there for, it is to establish a common plane for the exhaust; no part shall dip below the plane established by the square tube. The tube also serves as a handy method to clamp exhaust pieces in place while I desperately try to figure out how I am going to make round tubelike bits to interconnect it all. You see, this is my first exhaust system that I have ever built, and it is "interesting" work. In the engine compartment I have managed to get the front brake lines routed to the flex line interface. While it is nice to see parts in the engine compartment, this all comes out so I can paint the engine bay ( soon I hope) Once painted, the shortcut holes that I made for the brakelines will get a grommet to protect the line.
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Feb 28, 2017 16:43:26 GMT
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great progress, man...keep at it. very inspiring work!
JP
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I know its spelled Norman Luxury Yacht, but its pronounced Throat Wobbler Mangrove!
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Feb 28, 2017 16:52:46 GMT
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great progress, man...keep at it. very inspiring work! JP Thanks for the encouragement. I almost forgot, the missus and I just got back from the paint store where she picked out the final color. No metallic in the paint should make it much easier to shoot.
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Feb 28, 2017 17:19:42 GMT
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Midnight Blue very nice should look great next to any chrome or stainless trim you fit on the car.
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ozzy
Part of things
Posts: 745
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Feb 28, 2017 19:25:38 GMT
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looking good. its going to be good when its all done
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1985 GMC camper family wagon 1989 nissan sunny 1994 fiat cinq my boys car
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vulgalour
Club Retro Rides Member
Posts: 7,287
Club RR Member Number: 146
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Feb 28, 2017 19:56:04 GMT
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Doom blue! Just keep those plates spinning, you'll be fine. You can see everything slotting into place in the last couple of updates, it's right on the verge of a bish-bash-bosh moment and will suddenly start to look like a very complete car. Looking forward to it very much and I'm only getting to enjoy the photos and write-ups!
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Yesterdays task was to convert one of my power assisted steering racks into a manual rack. Folled the Flying Miata tutorial on how to do this the proper way by removing internal seals that would add drag. www.flyinmiata.com/tech/depower.phpIt was a straightforward job complicated by the fact that the rack I started with was just a curse word looking as the one at the bottom. This took three whole beers to finish. While I do have some concerns about the parking lot effort that will be required, I am willing to take the chance since it makes my life so much easier under the hood when it comes to mounting spiny bits and bobs to the front of the engine. Plus it is one less thing to go wrong on the finished car. Got a bunch of other stuff crossed off the list during the week-off, but the big one that is waiting on parts is the exhaust system. 109 days left.
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glenanderson
Club Retro Rides Member
Posts: 4,366
Club RR Member Number: 64
Member is Online
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I suppose, if parking speed manoeuvres are too heavy, fitting a power rack back in and an electric pump would solve that with the minimum of fuss.
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My worst worry about dying is my wife selling my stuff for what I told her it cost...
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Having had no powersteering since August last year, and only just getting it going again three days ago, it's not really that bad. It's HEAPS easier with it, but it's not really that hard to navigate without it. Just position yourself so you are reversing the tighter corners and it's easier to throw the wheel around I will say, though, that road feel is sooo much better without it. I can safely ignore the judder at 70km/h now as the power steering dampens it.
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Last Edit: Mar 4, 2017 0:55:57 GMT by varelse
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Working on the exhaust system. There is a pinch point on the RH side where the hydraulics (fuel and brakes) come close to the exhaust pipe. Wondering what guidelines I should follow when separating these two systems. How have others dealt with this? The closest point is 3/4" between a fuel line and the exhaust pipe.
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glenanderson
Club Retro Rides Member
Posts: 4,366
Club RR Member Number: 64
Member is Online
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I think I'd want some sort of heat-shield over the exhaust, just to be sure.
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My worst worry about dying is my wife selling my stuff for what I told her it cost...
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Yes, heat shield over the fuel lines, look at modern cars for materials to use.
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mylittletony
Posted a lot
Posts: 2,429
Club RR Member Number: 84
Member is Online
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as above, you'll want a heat shield there.
Modern cars use a silvered aluminium type material, go to a local breakers and grab several and you can probably make one work.
(btw it's awesome to see this come together, I'm secretly happy you have a deadline as it's enforcing progress!)
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Mar 12, 2017 22:28:05 GMT
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So, the latest task that I have no bloody idea how to do but need to figure out is the exhaust. been noodling around some ideas and running around with a tape measure. Then I went and ordered a bunch of spendy bits that I hoped would coalesce into an exhaust system. The parts arrived on Friday and me and my friend noodles around some ideas and started to locate the bits. Today we hit it hard and made it this far by the end of the session. Learned how to make a cross-over pipe! 50s series flowmasters. Hope it keeps it quiet enough to hear the stereo! I am pretty happy with the fit and tuck so far. While I have removed most of it for the pics, the scafolding helps by letting me locate components in a known plane. I hung the mufflers and cats in place and then started connecting the dots. Still a fair bit of work to do, but since I had never done this before, I am feeling better about how it will turn out.
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tristanh
Part of things
Routinely bewildered
Posts: 990
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Mar 12, 2017 23:18:49 GMT
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Looks oe to me.
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Whether you believe you can, or you cannot, you're probably right.
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