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Jul 10, 2017 20:55:05 GMT
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Alex, I think Kevin is right. If you want to keep things looking original, you could buy a modern voltage regulator and fit/solder this in the housing of your original regulator. These can be bought very cheaply but you should know the current first to buy the right one and may have to let the housing function as a heat sink. This one is Euro 0,50 and can handle 1A opencircuit.nl/Product/11486/LM7810-Spanningsregelaar-10V-1.5APeter
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eurogranada
Europe
To tinker or not to tinker, that is the question...
Posts: 2,556
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I think the VR may be the issue here, but I'm not sure yet. It says 11.72 on the side and I get 11.89 so that would be pretty close. But that is assuming the VR should give 11.72v. It may also be another kind of designation. It is found on both VR's though. I'll get out the wiring diagrams that will hopefully answer the question of what the VR should put out. I do now understand why at first I didn't understand the workings. The coil that heats the metal pulls it apart, not closed. I figured it would be the other way around and seeing a permanent contact made me wonder if that was the problem. But I should have thought of that myself. Without the housing on it became a bit harder to test in situ and see what it would do. So now I know the following: The in car VR seems to regulate to 11.89v as that is what I measure on the power feed prong when held to ground. But it still over reads quite a bit (by approximately half a gauge). The out of car VR seemed to have let the full 13.54v from my power source through. This did lead to over reading (and over heating of the gauge) as is happening in the car itself so that is somewhat encouraging. It's also a component both gauges have in common and as far as I can tell it's the ONLY common ground. I'm not concerned with originality on this binnacle as it's not standard anyway as I fitted a different speedo that works with the VSS signal. So a solid state VR sounds like a good way forward. And if I can find out what one I need, I may even be able to get this changed over myself. Fitting in the original houding would make mounting it convenient so that is a good suggestion too. So my mission for tonight: see if I can find out more about the regulator. And thanks Sam for your continued (physical) support. Although with the car driveable I might just come to you this time!
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eurogranada
Europe
To tinker or not to tinker, that is the question...
Posts: 2,556
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Jul 11, 2017 18:56:29 GMT
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Unfortunately I have had no luck finding information on the VR.
I have the part no but it comes up in few places and none of them state the voltage it regulates to. The housing only says VDO and 11.72 and achtung.
The wiring diagram shows the VR in the dash circuits for the gauges but doesn't state anywhere what voltage it regulates to either.
Parts book no different.
Anyone have any idea on finding out what the voltage is?
The part no is 72GB 10804 A
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Jul 11, 2017 19:13:20 GMT
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Do you have a variable voltage power supply and a spare gauge / sender? If so take the regulator out and power the gauge directly from the power supply at 10 volts and see if it behaves as expected. That would at least confirm that you should be powering with 10 volts not 12+.
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Jul 11, 2017 19:21:42 GMT
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Also, can be sure, but a search around seems to suggest 5v not 10v for Escorts of the era, would ford use a different part?
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eurogranada
Europe
To tinker or not to tinker, that is the question...
Posts: 2,556
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Jul 11, 2017 19:27:10 GMT
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Also, can be sure, but a search around seems to suggest 5v not 10v for Escorts of the era, would ford use a different part? I did find different part numbers for different models of Granada dashes, also for cortina, taunus and fiesta so it would not surprise me. I did see that at least for the Granada ones it's mostly a shape thing. I suspect the innards to be the same. Maybe a test would be to just keep adding a volt starting from 4 and just see how the gauge then responds to the min and max values of the float sender.
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Jul 11, 2017 19:36:43 GMT
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you just have to be careful, as put too much voltage through the gauges and you can burn the internal coils out. Have you also checked that the fuel sender is measuring correctly, probably something like 10ohm empty, 1k full. EDIT - another thought - the body of the voltage regulator is connected to ground when you are testing the output yes? Just checking... itÅ› aimed at VWs, but seen as they both use VDO gauges of the same era, the theory applies - www.nls.net/mp/volks/htm/fuel_ga.htm
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Last Edit: Jul 11, 2017 19:40:47 GMT by SamJ
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Jul 12, 2017 11:06:55 GMT
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does the guage actually go to max when its grounded ?
p.s if you are struggling for vintage VR, land rover use a BL parts bin 12v > 10v used on smiths guages, readily available, circa 15 quid # 148876
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Last Edit: Jul 12, 2017 11:07:18 GMT by darrenh
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eurogranada
Europe
To tinker or not to tinker, that is the question...
Posts: 2,556
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Jul 12, 2017 12:58:12 GMT
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does the guage actually go to max when its grounded ? p.s if you are struggling for vintage VR, land rover use a BL parts bin 12v > 10v used on smiths guages, readily available, circa 15 quid # 148876 Yes the gauges max out when grounded. But unfortunately they also read way too high when not. Thanks for the tip, good to know, but if I do end up replacing the VR it will probably be by something solid state in the original housing. Takes a bit of effort but the components are dirt cheap.
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eurogranada
Europe
To tinker or not to tinker, that is the question...
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Jul 12, 2017 12:59:41 GMT
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you just have to be careful, as put too much voltage through the gauges and you can burn the internal coils out. Have you also checked that the fuel sender is measuring correctly, probably something like 10ohm empty, 1k full. EDIT - another thought - the body of the voltage regulator is connected to ground when you are testing the output yes? Just checking... itÅ› aimed at VWs, but seen as they both use VDO gauges of the same era, the theory applies - www.nls.net/mp/volks/htm/fuel_ga.htmI'll have a look at the link. Yes I thought the vr was also grounded, but looking at the setup and the cluster again I think I may need to double check and retest. The one in the car must be as the led's that are grounded at the ground post of the VR work.
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eurogranada
Europe
To tinker or not to tinker, that is the question...
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Jul 12, 2017 18:17:53 GMT
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SamJ, I re-did the bench test but this time paying close attention to the VR ground. Quite a different result!! In my previous test I hadn't realised that the normal ground connection on the binnacle wasn't made as I only put on the power and signal wire. So the VR was grounded to the binnacle but that in turn had no ground. Result: gauge reading over. Now with the VR grounded directly and open for viewing I had completely different readings. I now had a variance between 0-8 volts instead of the previous 13,5v. Now the gauge read correctly. At least somewhat. On empty it was in the red but not zeroed. On full it was below max. The variance is a little variable. On empty it's mostly between 0-6v on full mostly around 0-8/9 while sometimes hitting 11.3v. Unhook the ground and voila, 13,5v again as expected now. The float has a resistance of about 80ohm on empty and 12ohm at full. But to be honest readings were all over the place. This was most consistent reading. So what will this mean in regards to the dash gauges? I might conclude the VR is either broken or not properly grounded. As the same ground is used for my led's I doubt that. But it could be broken. I figure the one on my spare is ok so I could exchange and test. Problem is I don't want to keep disturbing the dash. So I'd like to do so with the likes of Sam present. And possibly a solid state replacement... Any more thought given the new results?
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Jul 12, 2017 20:14:54 GMT
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Sounds like either the regulator or the earth is bad on the one in the car. You may find that when the VR also has the load of the temp sender on it that the readings change again.
I seem to remember that you had the LED warning lights glow slightly when they should be off? does that still happen.
I'm pretty much free all weekend this week, least nothing that can't be moved if you want me to come over and we can take a look together.
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Jul 12, 2017 21:07:21 GMT
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Are you sure 11.72 is the voltage, it looks awfully like it might be the date of manufacture to me, november 1972.
most oem parts carry a build date or code somewhere.
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eurogranada
Europe
To tinker or not to tinker, that is the question...
Posts: 2,556
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Sounds like either the regulator or the earth is bad on the one in the car. You may find that when the VR also has the load of the temp sender on it that the readings change again. I seem to remember that you had the LED warning lights glow slightly when they should be off? does that still happen. I'm pretty much free all weekend this week, least nothing that can't be moved if you want me to come over and we can take a look together. Hi Sam, That would be my conclusion too so far. And it's easy enough to test. I also figured the readings would change with more load. It's amazing, by the way, how the thing works. As it makes and breaks the contact ongoing, but in such a way that visually you can't even see it happening! Yes, the oil pressure light never goes off completely. It's always on very very faint. But it's only that one, of the three in a row. I do think I used the original ground connection for the binnacle for any of the additions that needed grounding. But poor ground would suit this issue as well I guess. I'll try and take out the radio, insert and binnacle again tonight and first confirm ground next add ground and then swap VR to see what it all will or will not help. If I still am stuck, I can be at your place whenever you want. I don't really see the need for you to keep coming to me, unless you consider that more convenient. My storage unit is just that so working in it is difficult as no light even. Outside chances are it's going to be wet as rain is predicted from friday on all through the weekend. I could possibly see if the "isle" in the Barn is available so we could work covered, but there's no guarantee there ever. Would be great if it all comes down to a poor ground connection though, lol. Been struggling with it for months on and off...
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eurogranada
Europe
To tinker or not to tinker, that is the question...
Posts: 2,556
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Are you sure 11.72 is the voltage, it looks awfully like it might be the date of manufacture to me, november 1972. most oem parts carry a build date or code somewhere. No not sure at all now you bring it up! Probably more an assumption as it is so close to the 12-13.8v range that it made sense to me to regulate the gauges to that constant value. But it would be a pretty large coincidence to me that the two clusters would both have the exact same date code on the VR. Also my car where one of the clusters is from was first registered on 15-11-1972. So that would already mean it's unlikely as the car would have to have been produced, shipped, prepped and registered all in the first two weeks of November 1972. Seems a pretty tall order to me. But again, I can't confirm or deny with any certainty.
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eurogranada
Europe
To tinker or not to tinker, that is the question...
Posts: 2,556
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Jul 14, 2017 14:54:56 GMT
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Well I found the time to do some tests in the car. There's good and there's bad.... I now am so experienced that taking out the dash took mere minutes. I thought it wise to just immediately swap the VR as I knew the spare was working right. I had put it back together prior. Swapping this was simple. I hooked the connector back up to the binnacle and switched on the ignition. Nothing, no movement of the gauge. I was just about to measure when a bit of smoke emerged. I quickly switched off the power, but the damage was already done. What seems to be the ground track on the flexible backboard has burned away over a 30 cm length. I'm not quite sure why it happened. I didn't touch anything yet with the probes and the binnacle was stable. As I didn't find anything wrong I adjusted how the VR sat on the connections as that was where the damage started. I tried the cluster again and now the fuel gauge read over immediately. I then added a ground wire between the VR and the body and the gauge dropped to empty, which the tank very well may actually be... I then started the car as no more smoke and everything seemed to work normal. I now was focussing on the temp gauge that usually goes up quite fast too. But it always does take some time. I may not have been patient enough or something, cause the gauge would now not move at all. Even when I removed the additional ground wire to the VR the gauge stayed dead. I may have to be more patient though but I didn't want to kill myself in my garage... But the thinking is if one gauge now works, the other should too. They both share their feed. The temp may just need more time to register. I don't understand why the ground of the VR would be bad. All ground wires are attached firmly to clean metal. Also other devices like the speedo take their ground from the same wire and that works fine. Same for the coil relay solution to get my tacho working. By the way, disconnect this and the faint glow in the oil pressure light is gone. So I think I have found my problem and it's an easy fix, but I don't really understand why it is a problem. So for now I don't think I need Sam after all. The bad is that I now have the fun job of fully dismantling the binnacle to change out the flexible board...on both clusters! Ah well, nice job for when it is raining this weekend... I do hope no more smoke after this and I will be adding that extra ground wire. Maybe this part was weak already and part of the problem?
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Jul 14, 2017 15:23:38 GMT
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Damn, that sucks about the board frying, but I would be cautious about just changing a new flexible board in without first finding the root cause, it must have drawn quite some current to do that damage.
Accuweather says it should be reasonably dry this weekend, the occasional shower, I can come over if you want? Got to go into Eindhoven at some point anyway.
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eurogranada
Europe
To tinker or not to tinker, that is the question...
Posts: 2,556
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Jul 14, 2017 15:31:33 GMT
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Damn, that sucks about the board frying, but I would be cautious about just changing a new flexible board in without first finding the root cause, it must have drawn quite some current to do that damage. Accuweather says it should be reasonably dry this weekend, the occasional shower, I can come over if you want? Got to go into Eindhoven at some point anyway. Yes that is why I'm a little hesitant. But I looked around and nothing else shows any sign of an issue. I presume it must have been the cluster contacting something it shouldn't have as it was balanced on the steering column. Also I wasn't happy with how the VR sat. So the two combined? You are always welcome! And yes weather has improved as opposed to what was predicted before. I'm going to try and swap the board tonight so I'll be ready whenever weather permits.
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Jul 14, 2017 22:23:18 GMT
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i am not electronic whiz kid but i notice that modern digital multimeters some times give other reading then the analog multimeters and the way the VR units works, it could be that although your digital multimeter says the VR is oke, it could be that it isn't oke. I would replaced it with an electronic one as this is much more reliable. In my rover there is a flasher unit that works the same way but it got very hot and i replaced with an electronic flashing unit.
This doesn't explain why the board got damaged but i simply don't trust the old Vr's
Peter
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eurogranada
Europe
To tinker or not to tinker, that is the question...
Posts: 2,556
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Will be putting back the binnacle in about an hour so we'll know...
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