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Well done that man very nice.
I think looking at the state of the pistons in the liners, it may pay you to warm the liners with a blow torch and see if you can free the pistons buy hitting them with a wooden block and hammer, after you have the other bank off though you may also find that it loosens the liners in the block as well, then of course undo the big ends and remove the piston and liners at the same time.
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foxy99
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Yes. Been thinking along those lines for a while peteh1969 but no-one else has ever suggested it so I thought I was perhaps being ridiculous. All the guidance with these engines is to make sure the liners don't move but, on a seized engine, this is exactly what you'd want. It means you can still get the piston assy out the block then work on separating any stuck ones on the bench. On an engine without wet liners the pistons are still stuck in the block. I'm thinking once the other head is off if I turn the crank will get movement as long as stuck pistons are ones going in same direction. If they are all stuck or ones going in opposite directions will need to take conrod caps off and tap them out. I've also had a dry-run with the HE and find you can get the pistons out easily. Funnily enough last night I took the 2nd bank of pistons out the HE and the very last one brought its liner out with it. No real pressure used. Think it was just the conrod catching the edge of the liner as I tapped it up. The manual tells you to press them out but I don't think that would be necessary. last piston out of HE block brought its liner with it under very gentle pressure
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Last Edit: Feb 19, 2018 0:28:50 GMT by foxy99
1974 Daimler Double-Six VDP 1965/67 Hillman Imp pick-up 1984 VW Polo breadvan 1970s Yamaha Twins (4) 1976 Honda SS50ZK1
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most excellent , well one ,....maybe get out a big sheet of glass and a taped down strip of 180 ,and clean the head off that way ,then step up to 400/800 etc , see if the surface comes up ok ,saves a bit of money .
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foxy99
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Feb 19, 2018 13:15:29 GMT
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most excellent , well one ,....maybe get out a big sheet of glass and a taped down strip of 180 ,and clean the head off that way ,then step up to 400/800 etc , see if the surface comes up ok ,saves a bit of money . Thanks ivanhoew. I was actually thinking about all this last night. Made the mistake of reading a thread by rich American enthusiasts (about V12 compression problems) and went to bed feeling rather ill. Among their talk of losing 9 thousands of an inch on timing due to slack in the chain there was talk of apprentices skimming heads squint or different amounts being taken of each head. Basically was thinking I can't hand these heads over to anyone. Especially not in Scotland. Sorry to any patriotic Scots out there but I've found most guys here in the motor trade can barely read and do things the way Big Frank or someone told them to So yeah I was thinking can you get a big bit of glass and take the absolute minimum off the head yourself?
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1974 Daimler Double-Six VDP 1965/67 Hillman Imp pick-up 1984 VW Polo breadvan 1970s Yamaha Twins (4) 1976 Honda SS50ZK1
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Phil H
Posted a lot
Posts: 1,448
Club RR Member Number: 133
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Feb 19, 2018 14:01:28 GMT
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Sheet of glass, and a wide length of emery cloth? A quick google suggests you can get it in 115mm wide lengths for not a lot - is that big enough for a V12 head? Example: amzn.eu/iW2geST - 240 grit but you might need a lower grit to get rid of some of the muck first (but not too bad otherwise you'll spend forever getting the marks out) - all you should need to do is clean the surface up?
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ftz313
Part of things
Posts: 221
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Feb 19, 2018 14:03:59 GMT
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I'm enjoying this & the progress you are making. In my experience I would clean all the bores with wire brush attachment in a grinder or a drill. Everything you can (bores & piston tops). I'd then expect you to get a bit rock on the crank & with a bit back & forth it'll eventually turn. Done this many times.
As for recommendations in Scotland i'd suggest Engine Resources in Dundee. They did some unconventional work for me last year.
I'll be heading up there soon & if you can get the heads over the Clyde to Lanarkshire I don't mind taking them up there for a quote. I.
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Last Edit: Feb 19, 2018 14:05:07 GMT by ftz313
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Feb 19, 2018 14:09:00 GMT
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I would recommend Jem Engines in Falkirk for any surface grinding/ honing the liners once you have the pistons out.
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Last Edit: Feb 19, 2018 14:10:00 GMT by peteh1969
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foxy99
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Feb 19, 2018 14:40:12 GMT
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Thanks for the recommendations guys. I've never been lucky locally in the past. Ones that still make my toes curl are: - took Hillman Imp wishbone to Spark Eroding company in Hamilton to get hardened bolt out. The guy drilled it squint and said he'd tried to leave some of the thread in the wishbone for me. there is no thread in the wishbone. I's specifically asked him to spark it out
- trying to get correct paint and thinners from motor factors in Possil. They didn't do data sheets. Nothing had a name. They'd mix up some sort of paint for me (not the colour, the type). Gave me RFU acrylic clear and told me could mix it 50:50 with cellulose lacquer. Turned out like snakeskin. Asked another paint supplier for a viscosity cup. They weren't impressed
- Volksway, Burnside. entrusted with sorting idle problem on my Polo. Clueless. Made it worse with no apology, explanation or refund
- URO at Kinning Park. Constantly given wrong parts for Polo. The guy couldn't understand there was a 1.1 and a 1.05 engine. Totally different. Ended up having to shove the fkn Haynes manual in his face
Having said all that the guy at Southern Cylinder Grinding Co (off Victoria Road) seemed to know what he was doing and took his art very seriously
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Last Edit: Feb 19, 2018 14:44:34 GMT by foxy99
1974 Daimler Double-Six VDP 1965/67 Hillman Imp pick-up 1984 VW Polo breadvan 1970s Yamaha Twins (4) 1976 Honda SS50ZK1
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foxy99
Posted a lot
Posts: 1,457
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Feb 19, 2018 23:12:32 GMT
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1974 Daimler Double-Six VDP 1965/67 Hillman Imp pick-up 1984 VW Polo breadvan 1970s Yamaha Twins (4) 1976 Honda SS50ZK1
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foxy99
Posted a lot
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Feb 22, 2018 13:15:39 GMT
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yeah. a couple of ppl on other forums commented on how clean the HE bottom end looked. I guess it's the top end you need to worry about more. well I am anyway since mine is seized but will be interesting to see the bottom end on the original too. HE bottom end looks in good condition bearing shells on HE conrods look good
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1974 Daimler Double-Six VDP 1965/67 Hillman Imp pick-up 1984 VW Polo breadvan 1970s Yamaha Twins (4) 1976 Honda SS50ZK1
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foxy99
Posted a lot
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Feb 22, 2018 13:48:37 GMT
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Last Edit: Feb 22, 2018 15:20:38 GMT by foxy99
1974 Daimler Double-Six VDP 1965/67 Hillman Imp pick-up 1984 VW Polo breadvan 1970s Yamaha Twins (4) 1976 Honda SS50ZK1
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ftz313
Part of things
Posts: 221
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Feb 22, 2018 13:55:09 GMT
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Not sure if you can lift it enough to then cut ithe recalcitrant studs with a thin cutting blade ?
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Last Edit: Feb 22, 2018 13:56:22 GMT by ftz313
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foxy99
Posted a lot
Posts: 1,457
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Feb 22, 2018 15:35:25 GMT
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Not sure if you can lift it enough to then cut ithe recalcitrant studs with a thin cutting blade ? You read my mind ftz313 I was thinking about that especially with the nuts being welded on top of two of the studs but I reckon they'll either snap or come out next time I work on it and then the head should come off like the last one.
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1974 Daimler Double-Six VDP 1965/67 Hillman Imp pick-up 1984 VW Polo breadvan 1970s Yamaha Twins (4) 1976 Honda SS50ZK1
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foxy99
Posted a lot
Posts: 1,457
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Feb 24, 2018 13:57:38 GMT
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Last Edit: Feb 24, 2018 14:44:21 GMT by foxy99
1974 Daimler Double-Six VDP 1965/67 Hillman Imp pick-up 1984 VW Polo breadvan 1970s Yamaha Twins (4) 1976 Honda SS50ZK1
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Feb 24, 2018 16:10:14 GMT
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Well done Sir.
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foxy99
Posted a lot
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Feb 24, 2018 19:05:53 GMT
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Thanks Pete. Just wish I'd did it 4 years ago. Car could've been on road by now. No time for regrets tho. Just need to push on with it
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1974 Daimler Double-Six VDP 1965/67 Hillman Imp pick-up 1984 VW Polo breadvan 1970s Yamaha Twins (4) 1976 Honda SS50ZK1
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Darkspeed
Club Retro Rides Member
Posts: 4,884
Club RR Member Number: 39
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Feb 24, 2018 20:59:38 GMT
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The corrosion happens as the gasket only seals the outer edge of the block and the cylinders at the fire rings - If care is not taken with the correct antifreeze type and strengths then electrolytic corrosion sets up between the Steel studs and the aluminium - the aluminium being sacrificial.
You are actually quite lucky - I have seen Imp heads which sit in similar open deck block type construction have corrosion 1/8" + deep and undercutting the fire rings - Rover V8's that have a closed deck typically only corrode around the edges of the water way at each end of the head as the whole gasket is compressed and not in contact with water.
The Honda V6 I stripped had dire corrosion set up by the fire rings that was disolving the alloy around the liners whilst oily bits looked like they had done 20K
Epic engines a V12 and I admire the work and efforts gone into stripping that lot down.
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Last Edit: Feb 24, 2018 21:00:48 GMT by Darkspeed
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Feb 24, 2018 21:03:34 GMT
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i'm beginning to wonder , in my usual spend nothing way , whether you could run a leccy drill hone down the bores, clean all the ring grooves and pistons , and smooth the heads of with a glass sheet n wet and dry ,and bang it all back together with a pair of new head gaskets as the only cost ..oh and some studs ! wouldn't that be something . regards and well done robert.
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foxy99
Posted a lot
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Well I'm thinking the same Robert. Looking at threads on other forums that seem to be populated by rich Americans I see cases where guys have been struggling with poor-running issues on their V12s for like 9 years (yes the thread went on for 9 years) after paying pros many $thousands to rebuild the engine.
My budget is very small so I fancy buying a gasket kit. Cleaning everything and adjusting timing and valve clearances to spec in the manuals then firing it up. It should still run and even if it's not perfect I can at least experience the V12 on full chat and decide whether or not it's worth devoting the next decade or so to fine-tuning it.
The only car I've ever driven the blew my mind was a beat-up Rover SD1 VDP 3500. It has burst carb diagphrams apparently but was amazing to drive.
A year or so ago my mate bought a more modern XJ. 5 litre V8 and I drove it home. It didn't feel exciting at all. Nothing like the SD1 anyway.
So who knows the VDP could be a big disappointment and I'll have only spent a few hundred on the engine rather than several K like a lot of ppl are saying essential.
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1974 Daimler Double-Six VDP 1965/67 Hillman Imp pick-up 1984 VW Polo breadvan 1970s Yamaha Twins (4) 1976 Honda SS50ZK1
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