kit
Part of things
Do Want.
Posts: 85
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I've got an MG Metro Turbo but the gearbox is knackered, i've also been informed that this is a weak point even the uprated turbo box isn't strong enough to take 95 bhp let alone more.
What can I do about this?
Is there a gearbox which will take 100-150 bhp?
My other alternative is to sell the engine to someone in the mini-community and get something else... what other performance engines have found their way into a Metro since space is certainly at a premium, i was thinking a C2J from a Renault 5... any other suggestions?
I really want to do this project, I don't have anything against 205, Golfs...etc but they get loads of love and I would like to put something unusual together, so any and all help would be appreciated.
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1984 Audi 80, 1.8 DZ, Sport, Type 81, B2 1990, Golf mk2, 1.6 carb, Driver - V6 track project
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Russ
Part of things
Posts: 372
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The metro turbo gearboxes weren't any different to the standard gearboxes apart from one thing and it escapes me atm but it didn't help anyway.
Your best bet would be to have the gearbox rebuilt by a company like Morspeed, Med engineering, Avonbar etc. Them companies do good quality rebuilds that start from around £300-£400 and you could spend up to £1000 on a gearbox with straight cut close ratio gears etc, that will take 100-150bhp fine.
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kit
Part of things
Do Want.
Posts: 85
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The metro turbo gearboxes weren't any different to the standard gearboxes apart from one thing and it escapes me atm but it didn't help anyway. Your best bet would be to have the gearbox rebuilt by a company like Morspeed, Med engineering, Avonbar etc. Them companies do good quality rebuilds that start from around £300-£400 and you could spend up to £1000 on a gearbox with straight cut close ratio gears etc, that will take 100-150bhp fine. Hmmm... 350ish that isn't too bad. Do you know what engines are viable donors if I were to decide upon a swap?
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1984 Audi 80, 1.8 DZ, Sport, Type 81, B2 1990, Golf mk2, 1.6 carb, Driver - V6 track project
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Russ
Part of things
Posts: 372
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There's nothing that will drop straight in, only A-series engines will unfortunately. For idea's on engine swaps a good site to look on is www.16vminiclub.com/forums/ for ideas as mini's are almost the same as metro's so most of it applies.
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kit
Part of things
Do Want.
Posts: 85
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There's nothing that will drop straight in, only A-series engines will unfortunately. For idea's on engine swaps a good site to look on is www.16vminiclub.com/forums/ for ideas as mini's are almost the same as metro's so most of it applies. I don't mind if it doesn't drop straight in, i've done some difficult engine swaps in my time, I just need suggestions for conversions that have been done and aren't a major pain. EDIT: Thanks for the link i'll have a look now
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Last Edit: Jul 3, 2009 23:35:00 GMT by kit
1984 Audi 80, 1.8 DZ, Sport, Type 81, B2 1990, Golf mk2, 1.6 carb, Driver - V6 track project
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kit
Part of things
Do Want.
Posts: 85
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I'm liking the idea of a 20v 4A-GE but i've also found that the 1.8 120 HP and 160 HP VVC K - Series rover engines are an option but perhaps a bit too heavy?
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1984 Audi 80, 1.8 DZ, Sport, Type 81, B2 1990, Golf mk2, 1.6 carb, Driver - V6 track project
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Russ
Part of things
Posts: 372
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The K-series is lighter than the A-series! Someone has already put a K-series engine in an A-series metro and it went in ok but the've taken it out now and have cut the boot floor out and put a Rover V8 engine in there.
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kit
Part of things
Do Want.
Posts: 85
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The K-series is lighter than the A-series! Someone has already put a K-series engine in an A-series metro and it went in ok but the've taken it out now and have cut the boot floor out and put a Rover V8 engine in there. Do you have a link to the K-series build or any contact info for the guys who did it?
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1984 Audi 80, 1.8 DZ, Sport, Type 81, B2 1990, Golf mk2, 1.6 carb, Driver - V6 track project
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if you go k series, make sure its the turbo my mate had one in his rover metro, and that thing was a weapon !
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sooty
Part of things
Posts: 447
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if you go k series, make sure its the turbo my mate had one in his rover metro, and that thing was a weapon ! Which car did he get a turbo-charged K-series out of?
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2016 Dodge Charger Scat Pack 2008 Jeep Liberty Limited
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Prud
Part of things
Posts: 308
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The engine in the Morrie is a modified Metro Turbo engine - 1380cc, big compression, big cam etc. And I run a standard 3 synchro 1967-spec Morrie 1100 box underneath it. Which is supposedly only capable of putting up with 30 or so horsepower.
To keep it alive I run fairly standard tyre widths - wide ultra grippy tyres strain the driveline. I also use a set of nylon/plastic universals on the driveshafts. They take up a fair bit of shock, and they're the first things to go if I'm going to blow something in the drivetrain. That said, I've only killed one universal in the best part of a decade of "enthusiastic" driving. No gearbox failures of any kind.
Another thing to keep it alive is to slow down your shifts. I'm talking hundredths of a second each shift. Enough to make sure the clutch is fully disengaged before shifting and then the shifting has finished and the gears are properly meshed before you re-engage the clutch. It'd make for rather slow lap times, but it's totally unnoticeable on the road. Snap changes are the fastest way to kill these boxes.
Aside from going to straight-cut gearsets, there isn't a lot you can do to make these boxes stronger. Just get someone who really knows what they're doing to put together a good one and then don't abuse it.
That said, unless you're really enamored with the A-series, or you've spent a bomb and don't want to get rid of it - heed this advice. If you're chasing power, set the A-series aside and fit something later model, 16 valve and about 1600cc. Spend a bomb on an A-series and you're doing well to break 100hp at the wheels. Most Japanese engines are capable of that out of the box. It's a more expensive path initially, but much much much cheaper in the long run for horsepower gains and strengthening capabilities..
My Aus$0.02
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kit
Part of things
Do Want.
Posts: 85
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Definately put a B16 or B18 vtec engine in it. You Must! I would love to but the a-series metro has inner wings which are structural and less space than a k-series, making fitting an engine like that difficult in comparison to a mini. "Converting the Mini body to accept the VTEC engine does entail some sheetmetal cutting. The inner fenders have to be cut out to allow for the greater width of the Honda engine."
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Last Edit: Jul 4, 2009 11:35:28 GMT by kit
1984 Audi 80, 1.8 DZ, Sport, Type 81, B2 1990, Golf mk2, 1.6 carb, Driver - V6 track project
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its the torque produced by the turbo rather than big power that ultimately kills a-series boxes. if you are running conservative boost then get the box overhauled but get some straight cuts drop gears fitted and a minispares cross-pin diff. this should be reliably good for up to roughly 120bhp
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if you go k series, make sure its the turbo my mate had one in his rover metro, and that thing was a weapon ! Which car did he get a turbo-charged K-series out of? mg zt and rover 75, 1.8 turbo 160 bhp out the box, 200bhp is the engines limits though, but tbh 200 bhp with that weight is more than enough
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personally i'd go honda vtec, but the most straighforward way would be to get the standard gearbox built properly and fit straight cut drop gears. then wind the boost up ;D i think the only difference between the turbo and mg gearbox was the turbo has a 3.1.ratio diff and the standard mg has a 3.4. i think...
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i am personally against the honda, raspy honda nonsense. all show and no go and before anyone ask yes i have driven vtec cars, a civic jordan, and the civic type r
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ezzysi
Posted a lot
Posts: 1,189
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Which car did he get a turbo-charged K-series out of? Isnt the 620 ti a source of cheap blown k series engines ?
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1991 Mk2 Golf Gti 8v 2005 Passat tdi (daily) 1971 Mk1 Escort 2004 Touran (her's)
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sooty
Part of things
Posts: 447
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Which car did he get a turbo-charged K-series out of? Isnt the 620 ti a source of cheap blown k series engines ? No its a T series engine.
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2016 Dodge Charger Scat Pack 2008 Jeep Liberty Limited
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sooty
Part of things
Posts: 447
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Which car did he get a turbo-charged K-series out of? mg zt and rover 75, 1.8 turbo 160 bhp out the box, 200bhp is the engines limits though, but tbh 200 bhp with that weight is more than enough Cool, I didn't know about that.
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2016 Dodge Charger Scat Pack 2008 Jeep Liberty Limited
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