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Sept 17, 2010 11:42:43 GMT
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Time to start a thread! After many years of trying I convinced my mates to go in on a track car together. After asking advice on here we looked at MX5 and 205 etc since as bangs for bucks they are hard to beat. The two of them decided after seeing Westfield/Sevens that if we had a track car it had to be one of those. So after looking around found even a Robin Hood was out of price range so like a lot of buyers ended up looking at Duttons, the ugly duckling of the sevenesque cars. Following some assistance in another thread on here we went looking and eventually bought this: It was on ebay but local. Sadly due to work I never got to see it so Dan went to inspect with his many years experience of washing cars and driving them about a bit. An offer was made and we collected last night and dropped off the MOT place before they shut for a test today. Had an hour in the car park to do checks. Found that the flashers weren't and one indicator bulb out. Dash to Halfords for new flasher and fault tracing wiring and then had to leave the defective handbrake to be looked at by garage before the MOT. On the plus side they won't fail the brakes if they've just rebuilt. Some discussion with MOT man on whether it needed door mirrors or not. Came with only a single mirror mounted on the dash in the middle. Conclusion was it needed a drivers side one so slung this on before the test, spare from the MG. Screwed to the dash so I didn't have to mess up the bodywork. Will fit proper ones both sides once able. You can just see the ghetto switch labelling as well. Car doesn't have hazards or a reverse light but checking online that seems to be OK. Will wait and see. Car is based on Mk2 Escort. Front suspension has Koni shocks, not sure what else the bits are off yet. Has had a recentish rebuild and spec is: E 1300 GT engine, gearbox overhaled and new diff. Unleaded head by Burton Tune. Black paintwork. Tiny steering wheel Really high clutch pedal (will need looking at) Tiny pedals really close together on RH side of column. May live with it or may see what can be done about moving clutch across to LH side and fitting wider brake to enable left foot braking if I even learn it. Steel wheels Tiny boot Two plastic seats bolted to floor (no adjustment) Static 3-point belts (will want harnesses for track) Old style bullet fuses (will look to upgrade) Heater (wo-hoh) Fairly sound car but electrics need looking at as with any old car Has doors and a new roof but no studs fitted yet. Also one of those weird covers that goes over at dashboard level and unzips either side for the driver.
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Sept 17, 2010 12:44:48 GMT
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Cool! Didn't realise these were based around a Mk2 Escort, should make a fun drive! Some crazy paint or graphics are required I think, to echo that it is a bit of fun
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simes
Part of things
Posts: 734
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Sept 17, 2010 17:30:07 GMT
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Cool! Didn't realise these were based around a Mk2 Escort, should make a fun drive! Some crazy paint or graphics are required I think, to echo that it is a bit of fun Back in 1980 my cousin made one of these out of his written off Mark1 Capri.
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Simes
205Mi16 - 262 cams, Jenvey Throttle Bodies, Emerald managment blah blah...... E91 320D MSport Honda NC30 Vespa 300GTS
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Gompo
Part of things
Posts: 539
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Sept 17, 2010 19:31:23 GMT
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Looks quite nice really, better than your average Dutton!
Good luck with it.
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1976 Ford Escort 2dr 1100
1977 Ford Escort 2dr 1300
1978 Ford Escort 2dr 1300-2000
1999 Honda Integra Type R (Black) 1990 Lotus Excel SE
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Sept 21, 2010 12:58:38 GMT
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Update - Took it around corner to Spicers garage who laughed at the previous place's excuse of not fitting on ramps and pointed out their MOT tester is massive so likely couldn't fit in car (once he said this it made sense of some of the mutterings from the garage guys so think is fairly close to truth). The guy at Spicers seemed way better, clarified the mirror questions off the cuff and even drove me back to original garage to collect my car, using the Dutton and making sure he drove loudly past original garage to rub it in, beeping the horn that the original garage "couldn't find". We explained to Spicers that the handbrake needed doing. They said would sort. Saturday tested the car (fitted on ramps) and said would need rear brakes, a split gaiter I missed and a headlight bulb for the re-test. We OKd the headllight and gaiter which they quoted for asked for quote for brakes. Now Monday morning they ring and have said they can't get parts (?!) so we need to come take it away! They've done neither gaiter nor the headlight (not bothered about light mind) which is annoying since we'd OKd these. Anyway we picked up and took back to mine. First job was the gaiter on steering rack. After some more advice off here I split the ball joint off the arm, painted the nut to ensure went on in same location and disambled the arm to swap the gaiter over. Managed to get a universal gaiter from Motoserv that did the job. That was one part of MOT issue sorted, Dan managed to steal the headlight from my MGB to get a working main beam (sealed units at presents). Will order upgraded H4 units off ebay I think. Job 3 was the handbrake. Could not get the drums off. Removed the retaining screw but there was no additional threaded hole to push the drum off like I've normally used. Tried quite a lot of banging but to no avail. Was getting late by then so adjusted the cable up on the pull rod into back of the drum as much as possible and handbrake does now work a bit but can still push the car along with handbrake on although not easy. Not sure enough to gain an MOT pass. Will fit new shoes when they arrive (ordered off ebay). Had to get shows for the Mk2 1300 Sport and non-sport since not sure what axle we have. Whilst under I managed to rotate a few of the exhaust clamps around to provide better ground clearance as was the lowest point. Booking car in for MOT Monday in anticipation of brake shoes arriving. Will be attacking drums to get them off. Things learnt about car in process: Axle is leaf spring with approx 1.5" lowering blocks hence why it doesn't have the 4x4 stance of some Duttons. Front and rear shocks are Koni. Front seem to be adjustable, will get photo up. Wheels at rear are on 2cm spacers. Car was originally green with white/beige stripe down middle.
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Sept 21, 2010 13:13:26 GMT
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Also found this online as a help to source parts buy still vague as...
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Sept 21, 2010 13:27:28 GMT
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To get the drum off you'll probably have to back off the adjusters, and then wiggle the drum side to side to get the (probable) wear ridge past the shoes.
I wouldn't lever against the backplate - it's easy to bend it.
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Sept 21, 2010 16:08:16 GMT
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Front brakes are drum This is what happens when you send non-car person to inspect car for you! Replaced gaiter with universal one. Runs very tight to the frame at front. OK voltage regulator for the dynamo? Worth going for an alternator instead? What is the actual difference? What's with the device the live lead goes to at bottom of picture? Really no experience of non-alternator cars. Front hinge mechanism and bumper attachment. Most Dutton do away with any form of metal bumper, still undecided at moment. Also if Mk2 Escort presume worth selling before we bend it? Four bolts undo to release the nose cone at present may look to make easier. Example of the electrics, white tape by me to hold together for MOT, way too many loose crimps at present will look to redo into proper unpluggable multi plug to allow bonnet removal. Webber carb and original viscous fan. Keeps it simple but may look to go electric to release a horse. Original bullet fuses, don't like it in the engine bay where a falling fuse is lost for ever, will look to replace with blade fuse either with cover or relocated. Suspension arrangement and Koni shock. Dutton chassis number. Adjustable looking shock. Presume I turn the bottom section to drop another cm or up another. No tool came with it to adjust though.
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Seth
South East
MorrisOxford TriumphMirald HillmanMinx BorgwardIsabellaCombi
Posts: 15,513
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Sept 21, 2010 17:14:03 GMT
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OK voltage regulator for the dynamo? Worth going for an alternator instead? What is the actual difference? What's with the device the live lead goes to at bottom of picture? Really no experience of non-alternator cars. The small square device is the starter solenoid. That big red lead in from the right is probably the main feed from the battery and the smaller one from the same terminal will be taking a live feed off to the rest of the car/fuse box. One of the smaller wires is the "signal" one that comes from the ignition switch so that when you turn the key it operates the solenoid. A dynamo won't charge at low rpm and will put out less amps than even a basic alternator. If the car isn't loaded with electronic gizmos and you will be using for any distance other than short trips ever day in traffic in the winter when its raining and you've got everything on then a dynamo will cope absolutely fine. I wouldn't bother replacing it with an alternator unless it is either broken or the use you make of the car requires it.
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Follow your dreams or you might as well be a vegetable.
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10mpg
Club Retro Rides Member
Posts: 4,253
Club RR Member Number: 204
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Sept 21, 2010 17:19:17 GMT
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They look a bit like motorbike rear shocks a to me...
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The Internet, like all tools, if used improperly, can make a complete bo**cks of even the simplest jobs...
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Sept 21, 2010 18:15:46 GMT
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OK voltage regulator for the dynamo? Worth going for an alternator instead? What is the actual difference? What's with the device the live lead goes to at bottom of picture? Really no experience of non-alternator cars. The small square device is the starter solenoid. That big red lead in from the right is probably the main feed from the battery and the smaller one from the same terminal will be taking a live feed off to the rest of the car/fuse box. One of the smaller wires is the "signal" one that comes from the ignition switch so that when you turn the key it operates the solenoid. A dynamo won't charge at low rpm and will put out less amps than even a basic alternator. If the car isn't loaded with electronic gizmos and you will be using for any distance other than short trips ever day in traffic in the winter when its raining and you've got everything on then a dynamo will cope absolutely fine. I wouldn't bother replacing it with an alternator unless it is either broken or the use you make of the car requires it. Thanks cleared that up. The big one is indeed from battery and the smaller one as you say disappears in direction of fuse box at any rate. I thought solenoid were part of the starter motor though, making it engage and then pop out, how does this perform that function when remote? Or am I being 'fick? Even my MGB has 'normal' electrics. The car has very few electrical gizmo, rubbish lights, no reverse light, wipers that are no use anyway, no stereo and not even a ciggy socket to power a sat nav so demand is low. Will be fitting isolator for battery to stop it running down and car will be used for track days and the odd Sunday blast, all depends what the weather is like! I have a few spare alternators so might look at it later as you suggest.
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Anglia68
Posted a lot
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Posts: 2,049
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Sept 21, 2010 20:16:41 GMT
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The all-round drum brakes,chrome bumper,dynamo and six-clock dash all point to it being built from Mk1 Escort parts.
It is a good looking example though.Good luck and have fun.
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Sept 21, 2010 20:50:47 GMT
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The all-round drum brakes,chrome bumper,dynamo and six-clock dash all point to it being built from Mk1 Escort parts. It is a good looking example though.Good luck and have fun. Thanks for advice, possibly means the brake shoe's I've bought are no use as Mk2! Funny how the car is built from an Escort that had it been left alone would be worth umpteen times more than this.
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Sept 21, 2010 21:25:14 GMT
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Thats not a bad looking dutton. You can get rover V8's in there. What does it stop like with drums on the front?
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Seth
South East
MorrisOxford TriumphMirald HillmanMinx BorgwardIsabellaCombi
Posts: 15,513
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Sept 21, 2010 22:48:44 GMT
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I thought solenoid were part of the starter motor though, making it engage and then pop out, how does this perform that function when remote? Or am I being 'fick? Even my MGB has 'normal' electrics. On later cars you are right about the starter solenoid but this will have a bendix type starter. The solenoid you have is simply a device that switches the high current wiring using a low current input. It is a solenoid in that there is a plunger inside which when activated moves to connect the battery terminal to the starter terminal The starter pinion is a free fit on a helix. When the starter suddenly starts spinning the pinion flies up the helix to engage with the flywheel ring gear. As soon as the engine starts it flicks the pinion back down the helix. You can see the helix between the body of the motor and the pinion here. The later "pre engaged" starters you are used to are mechanically a bit more sympathetic as they push the pinion forwards into mesh with the ring gear before spinning it.
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Follow your dreams or you might as well be a vegetable.
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Sept 22, 2010 1:46:45 GMT
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Funny how the car is built from an Escort that had it been left alone would be worth umpteen times more than this. I think you will find that it was probably either crashed and written off or had rusted away to nothing. People don't often waste perfect cars as donors! It looks like you've got a huge amount of fun there, and a bit of a learning experience as well. Good luck!
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Sept 22, 2010 5:36:08 GMT
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Seth, thanks for further clarification, so solenoid is basically big mechanical relay to use low current to control high current device then, simples!
This car really is a learning experience.
Since Mk1 Escort are from Jan 1968–Nov 1974 there is a chance the donor is pre 1 January 1973 for historic tax I guess. Have looked around and found: "The Dutton Owners Club is now an approved vehicle club for the purposes of the V765 scheme set up by the DVLA. For anybody who is not aware the V765 scheme is the form used to apply for the reclamation of an original registration mark. This means that Mark Young, our membership secretary, can countersign and approve or refuse applications made under the above scheme regarding Duttons. This does not mean that any Dutton that has never been registered can now avoid the SVA.
It does, however, give the potential for a car that has been on the road but has lost its identity to have that identity or an equal age related plate assigned to it, providing that it meets a list of criteria and suitable evidence is available."
Anyone any experience of this? Having looked at the V765 form it seems to only mention return of original plate not equivalent other age related one. If still able may get either free tax or black and silver plates!
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Sept 23, 2010 9:42:19 GMT
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Just a quick thought to save you some pennies/effort...
Don't be fooled into thinking drum brakes are terrible. Yes they might have cooling issues, but you can get brake shoes with race linings for better performance. Also i'd guess the dutton is a fair bit lighter than the donor escort so they might be surprisingly good! They don't dissipate heat as well as disc brakes but still, you might be ok!
Also change your brake fluid for good measure, I should imagine that nice modern brake fluid will have a lower chance of boiling on track.
Cheers,
Rich
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Sept 23, 2010 9:51:20 GMT
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I hate drum brakes, but i have only experience with cable operated ones, lot's of stretch in them cables, cable operated disc brakes are even worse! so you should be fine with hydraulic drums.
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Sept 23, 2010 21:09:48 GMT
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Will see how the brakes fare then. Am now ammasing a pile of rear shoes and handbrake cables for attempt at doing them this weekend. Have Mk1 and Mk2 parts so will see what fits! Also got these as an ebay punt for 99p. No idea if they fit but couldn't say no. Front springs 95mm dia, 270mm long Rear springs 80mm dia 245mm long Thinking ahead to track use, considering these for towing since most tracks insist you have and none of the frame seems suitable for a normal bolt type:
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