79cord
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Jan 23, 2014 11:44:48 GMT
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Let's see, what have I done since last time? Got the replacement g/box into the '79 Accord. I was worried that the boxes alloy sleeve that the clutch release bearing slides upon had obviously been dry of lubricant and the bearing twisting and wearing upon it, leaving a noticeable ridge. About all I could do was to sand down this ridge & lubricate things... Seems to be working well & g/box healthy so far on a drive around the block.. though having not been started for a few weeks the engine produced great plumes of smoke when started. Hopefully it's just valve stem seals but it's now covered more than 300,000km, timing belt due, and is covered in oil from a leaking oil cap & pulley crankshaft seal so deserves some attention before I drive it around regularly again. At least with the 'box now swapped I can drive it back to the parents if one of the engines in a parts car is healthy enough to use for a while.. Though will have to get one of those going again to see.. Rebuild original drivetrain later if I can. Wreckers again & bought a better Accord bonnet, clutch pedal & late arch liners to save in case needed for a future project (arch liners not fitted to earlier Accords here). Hatch seal for Integra. Back to parents and & brush painted Integras front rail (automotive acrylic), filled hatch wiper hole with metal reinforced filler & painted that too. Drive up & down drive a few times to check everything, & checked brake lamps to find 3 of 4 globes had failed! Heater fan doesn't seem to be working upon two lowest settings so may have to replace voltage resistors @ heater fan later. Intermittent wipers were particularly intermittent, stopping half way, worrying me enough to swap its controlling relay with the other Integra... which didn't seem to make any difference. Eventually I lifted the wipers up off the screen to reduce friction and left the wipers on(intermittent) and eventually it seems to have sorted itself out. Dirty contacts? Emptied assorted junk out of it and it is now booked in for a Roadworthy check on Tuesday. Wish it luck! Bought it a 2 week road permit to take it for inspection & allow for any further work required to get it through. Brakes were starting to squeal upon my CR-X SiR that mum uses, so gave them a check & clean. Right front pad was wearing unevenly so needs premature replacement. So new frt pads now ordered. Also gave it an oil change (210,071km). Changed oil upon the '77 Accord as well... though battery was flat from disuse already; recharged & started. Oil light was on so I switched it off again immediately to recheck. I'd accidentally fitted B16/B18 CR-X/Integra oil filter which share the same thread but different outer seal location so most of the oil had been dumped upon the gravel drive! Drat.
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Last Edit: Jan 23, 2014 11:48:48 GMT by 79cord
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79cord
Posted a lot
Posts: 2,617
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Finally! Integra has been deemed Roadworthy, after initial inspection leaving me fretting to rectify: Wiper rubbers (replaced week prior!). Outer left brake globe (also replaced last week; but poor contact). Rear Shock absorbers (sure they were Ok, so removed, cleaned & refitted them... Then got a pair of aftermarket 'Pedders' gas shocks from local wrecker for $35 so fitted them anyway). Rear & Left engine mounts were criticized for minor surface cracks of their rubber... And it seems are not available new! Its naked brother & thorough searching of wreckers provided another pair similar or marginally better that were cleaned up & fitted... Though have since ordered another rear mount (& 'washable' K&N Air filter) found on a US parts site (their last). So here it is again, looking extremely faded in the summer sun. I quite like the basic wheel design, even though they need painting, but aren't such a fan of the 'stolen hubcap' look. So I have already fitted some BMW E30 stainless trim-rings & Honda City/Jazz chrome badged bearing caps. Still have to wait for tester to post out confirmation though, as he had run out of the official forms. Edit: Forgot to mention the drama collecting it from my parents the week prior. Got about 4km before the engine suddenly stopped dead as I was approaching some traffic lights, but was able to coast to a safe position off the road. Almost no electrical power, certainly not enough to actuate starter. Battery connections seemed fine, fuses fine. Disconnected cooling fans just incase thermo-switch had activated them & found some freak short (switch had been by-passed when bought), before conceding defeat & calling father for assistance, recommending he bring a good battery. Good battery started car immediately, so back to parents again for investigation, without finding any problems. Was leaving again (with father following just in case,) when I noticed clattering alternator so removed the one from Naked Integra to take along just in case. Once home I discovered alternator belt was quite loose & tensioner bolt actually missing.. Glad it was that obvious.
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Last Edit: Feb 4, 2014 13:41:42 GMT by 79cord
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79cord
Posted a lot
Posts: 2,617
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Feb 19, 2014 12:43:27 GMT
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Yes!! Integra now legally on the road to use & enjoy. Seems nice enough, flexible elastic 16v engine, (wonder if I can get more induction noise if I remove the resonance tuning plumbing preceding the airbox, or metal intake pipe after it). Torsion bar sprung frt struts, & Beam rear axle not as supple as Accords struts (all round) of course, perhaps even a little more harsh (or loud) than 2g CRX though. Have to love the theatrics of pop-up lights, & as I found while vacuuming it they put more effort towards a flat floor when the seats are folded (with space-saver spare as I have added), so its comfortable & large enough to lie stretched out diagonally in the back. Will it win me over enough to save its naked sibling as well?
White, '77 Accord provided more entertainment this week though. Its intermittent ignition system problem managing to leave me stranded for a few hours to re-access the problem. Early in the week it had re-occurred with ignition dropping out intermittently while driving, before stopping completely, & fiddling with the wires to the condenser & subsequently tightening the screws seemed to fix it, until it occurred again! I considered heat effects since it usually seemed to occur when hot, & the possibly loose distributor shaft bearings, but went back to the condenser wire mounting screw on the distributor. Undoing this screw completely (& accidentally dropping the nut on its other end into the distributor), revealed that it passed through the distributor body to connect to the points, isolated by a perished rubber 'grommet'. So I think that grommet was no longer isolating things properly & allowing the screw/bolt to earth against the distributor body. Pulling the points/condenser wires out of the distributor & connecting them externally finally allowed it to restart & get me home.
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79cord
Posted a lot
Posts: 2,617
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Feb 25, 2014 14:06:37 GMT
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A shot of the Integra with the new wheel trims. I forgot to mention in the last post how I had left the Integra @ the parents place with a can of Coke on the floor beside the passenger seat. The day was so hot the can burst to spray its contents over the windscreen, roof, dash, doors & seats, & by morning Ants found it before I did. So there was plenty of cleaning required that Sunday! Last weekend the BIG Ballarat swap meeting was held again & I headed up once again to catch up with some friends. I brought up a sleeping bag & mat but wasn't organized with much more so decided I rather sleep in the Integra than outside, which proved comfortable despite the fact it was a cold night & morning; though warmed up nicely as the day went on. I bought a bit more than intended or sensible once again, so Integra was well laden for the trip home. Here's why; the contents unloaded & some parts re-fitted. Two late '60's Honda CT90, & a custom frame based upon another.... Maybe if I finish one.. or two, I might stop buying them! So the Integra might even be more practical than the Accord... I behaved itself well, though even after I ensured it was well warmed up before setting off for home, its engine temperature quickly dropped back to cold cruising home on the freeway. So a new thermostat has been ordered from the local Honda dealer, regardless of cost. Car wouldn't have covered 200km since the last was fitted.
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79cord
Posted a lot
Posts: 2,617
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Feb 27, 2014 13:10:50 GMT
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I never mentioned this, but after getting the 2nd gen Integra as a future organ donor I unexpectedly got another B18a engine complete with intake/exhaust, starter, alternator, ECU, driveshafts & unwanted automatic for $5! via Ebay, though eagerly gave $50 when delivered! Owner having removed it for a K20 2l conversion. I still wanted a 3rd gen Integra transaxle for its hydraulic clutch, stronger bearings/syncros(?), & to keep my option open given it also had revised mounting from earlier models. I had spotted one at a self-serve wrecker & this week they advertised 50% off transmissions, so I dragged a friend there to help me remove it, along with associated clutch & flywheel. So here's the B18A1 engine mated to B18A2 hydraulic transaxle, as viewed from behind. If you look carefully you might notice that the intermediate driveshaft can't properly bolt up to the engine block, it seems the Automatics forced their final drive & driveshafts further rearwards & Honda gave them a unique intermediate shaft mounting rather than simply adding a spacer. Similarly although the earlier Auto starter happily bolts onto the newer transmission its pinion is too short to reach the flywheels ring-gear. So I shall continue to gather parts for this puzzle.
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Last Edit: May 27, 2014 10:45:04 GMT by 79cord
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79cord
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Posts: 2,617
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Feb 27, 2014 13:40:28 GMT
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Back to the 1st gen Integra. Having bought a new thermostat I obviously fitted it. Finding to my embarrassment that previous owners had removed it & I had never checked & replaced it as I had thought. This immediately caused further confusion when it then started idling at 2000rpm even once warmed up! Subsequently having its idle adjustment reset and (cold) Fast Idle mechanism adjusted for a lower cold idle. After this example of the quality of its prior maintenance I thought I should also adjust its valve clearances, a notion also unfortunately supported by the black stained internals under the cam-cover & slight scoring of several cam-lobes. I almost made things worse though by confusing the service manuals illustrations, shown from the rear side of the engine rather than the front as seen mounted in the car; so tried adjusting cylinder no.4 instead of 1, at TDC. Resulting in slight damage to the adjustment screw recess as I tried to force it way beyond its intended adjustment range, before I gave up, & later realized my mistake. All sorted now, Though may have to adjust/raise the cold/fast idle again.
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79cord
Posted a lot
Posts: 2,617
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May 27, 2014 12:58:05 GMT
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Time for an update I guess. Bought B18a1 LS 2g integra manual trans LH driveshaft & intermediate driveshaft since they differed from the auto in distance from mounting to block (Wrecker considered them 1 unit) $20, B18a2 3g integra Manual trans Rear mount $15, & Starter $45. Mount is probably stuffed, but I really wanted the Mounting bracket attached to it. Advertised the B18a1 LS 2g integra Auto transmission for sale (15,000km since rebuilt/replacement by prior owner). Pondered Retro restyle for the old CT90; not the usual bobbing & chopping about, but relocated tank (probably redo to blend in properly & smooth top) with '30's/40's style floating seat, lower handle bars of course. Though it's pretty rusty. Gave up trying to properly bleed all the air from the Integra's cooling system causing all the problems with the cold idle controls, & blocked off the latter's air bleed, which stopped my annoying idle problems & proved that that was my problem, though means I no longer have a raised cold idle... Other foolishness. I pulled out the old '70's-'80's dished SAAS steering wheel again. Black spokes covered with the '3D' textured dry Carbon effect vinyl wrap for a more sophisticated look, though that looked a bit silly next to the g/stick knob I had bought, so bought some better high gloss clearcoated 'carbon' vinyl that was used upon my Nescafe coffee jar lid horn button (really beautiful & made by maxplus though unfortunately having a blue tint). The button centre was then covered with some more black leather-grained vinyl wrap (someone was importing from Germany & selling on Ebay au.), with Honda's early style "H" cut from it. The rest of the button painted satin black since I didn't fancy my chances covering the whole thing without massive wrinkles & joins. Even as it is one wrinkle keeps re-appearing even after heating & flattening it down. Any ideas for sticking it down properly? Would have liked to add a thin silver, or perhaps red to match wheels stitching, border around my 'H', but didn't trust my accuracy cutting by hand. Might try painting it afterwards though. Not liking the '3D' dry vinyl wrap, but not wanting the slight blue tint of the maxplus product, I just bought 3x1.5m of 'gloss' '4D' carbon vinyl wrap advertised cheaply on Ebay to try. Under the wheel in the above picture, it is nice, & better looking than the '3D' textured carbon, though turned out to be more of a satin gloss with much finer fiber weave texture than the '3d' dry stuff textured with tiny curves to give a look of more depth. It certainly doesn't have the near holographic depth of the high gloss Maxplus stuff though which was a little disappointing, so I'm not sure it would withstand the close scrutiny the wheel spokes might get without looking false. Guess it will get a go though. The new stuff is still well suited for my other ideas though, which is to cover some 2mm Polycarbonate sheet I grabbed from scrap at one workplace. I'm thinking of using it to replace the flat cloth & vinyl covered portions of the door trims, with the normal window-sill, grab handle/armrest & map pocket trims installed over the top to give a lightweight, hi-tech look well matched to the Integra's '80's wedge styling. Extra door trims have already been bought towards this end even if they are suffering from some sun damage. Was also thinking of covering the backs of some black fiberglass race seats as well. I've also bought some spare Integra front corner lights to play with, the 'reflector' backing piece being of a less UV resistant plastic than the Acrylic lens to such an extent that the lens which had been heat welded to it conveniently broke free without much effort. Though it must be admitted the Acrylic is also starting to display crazing cracks from the UV over the last 25-29 years. These corner lamps functioned only as white park/position light Though in America & Japan had also incorporated side turn indicators under an orange lens. I thought it sensible to add that function to them using orange LED strips and also add in an orange high intensity ('9w') forward facing LED along side a new LED replacing the old park light bulb. They do generate a bit of heat to disperse through their mountings though so I'll make up a new backing/housing from black painted aluminium sheet. Hopefully they might even be bright enough for me to consider eliminating the front indicator lamps in the bumper. {yes Integra's roof really is that faded.I may be about to do something far sillier though... as I've been talking to a lady who had advertised her white Accord hatchback for sale but wanted it to go to an appreciative home. She's had it since new & has done 100,000km in that time but hasn't driven it for a few years now.... I don't think I have a bigger weakness.
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Last Edit: May 27, 2014 13:05:37 GMT by 79cord
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79cord
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A very bad weekend for the stripper integra: Poking around it I found some "new" rust under it's right rear window trim & rear hatch seal so thought I'd better give it some attention before it dissolved, having done little for it since dragging it to my parents after it refused to start.. unless you count grabbing bits off it for the better example. I suspected a dose of bad fuel so drained its tank & fuel rail, & removed it's fuel injectors to confirm they were squirting effectively. Also inspected spark plugs & swapped on some spare leads as it still made no attempt to start when turning over. Noticed it was missing an earth lead from cyl. head to body & it made a very rough, brief attempt to start before once again failing. Then while cranking it over it seemed to briefly 'jamb-up' before resuming.... Inspecting spark plugs after showed one to be thoroughly mashed... I can only assume a valve had stuck though lack of use and was smashed across the plug by the piston while cranking it over. So it's future is not good. I'm already tempted to get some integra rear disc brakes to upgrade the early CRX...
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79cord
Posted a lot
Posts: 2,617
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Well Integra has had a boost to its likely-hood of survival. I'd mentioned it's woes amongst the local Honda club & another member offered up a dismantled '88 2g CR-X (4g Civic) ZC/D16A8 he had been intending to rebuild before he had switched to B16A for its bigger aftermarket support. So I snapped it up handing over $100, (hope I didn't step on someone else's toes who had just bought a $300 non-running CRX). This included the later intake & 'OBD0' computers (one chipped!) for the electronic advance distributor where our Integra only came equipped with Vacuum advance, supposedly good for another 2hp ? Though this engine didn't come with the appropriate distributor.. rather scarce here since it was only offered here in the CRX... Then I spotted a '93 5g Civic at the local wreckers with the yet newer variant of the engine series 'OBD1' so grabbed its distributor & engine computer in hopes all the bits could fit together, though wiring will be interesting. Not sure yet what might be the best combination of bits & whether I should be getting more from that '93 engine.
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Last Edit: Aug 4, 2014 13:26:28 GMT by 79cord
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79cord
Posted a lot
Posts: 2,617
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Finally time to say goodbye to my sad Tudor Red Prelude parts car. It must be said it was dead long before it had become mine. I'd noticed it looking very sad, on a street not far from my house, registration long expired. Many months later another Prelude was advertised with the club and I was interested enough to look at, and buy, a Longleet Gold 1980 Prelude with a few areas of rust on its front and rear windscreen pillars, left sill... and 3-speed Honda-matic for $150. Even as I bought it I knew I wouldn't have the patience for the Honda-matic, so it wasn't long before a note was left on Reds windscreen as despite the fact it suffered obvious rust, dead paint & didn't appear to have an undamaged body panel on an assortment of wheels, it was a 5-speed, from 1980. I think I might have paid $50 for it and towed it a SHORT distance home on a tow rope, it's engine timing belt absolutely shredded. Valves not surprisingly bent as a result. The transmissions and shift mechanisms of both were soon removed, along with Pedal boxes, hydraulic clutch parts, Distributor, some Carburetor ancillaries, and an assortment of vacuum lines. Even the dashboards distinctive concentric speedo & tacho gauges were swapped to eliminate shift markings. When assembling Red's flywheel to Gold's engine however, plans started to go awry. Red had M10 crankshaft bolts where Gold was M12. According to Honda Parts books this was a change for the 1981 model year... Gold was complianced in Australia December 1980 with 1981 model year production actually starting well before. I needed an '81 flywheel. Work diverted to de-rusting Gold, cutting free, & unfortunately breaking its bonded-in windscreen and welding up its front pillars (setting alight a sunroof drain-tube), further rust discovered under is wiper motor (Ceramic tiles used to protect dash sound insulation), Boot-lid drainage seal weld-flange welded up, and a portion of Red's sill used to replace another rusty patch (sunroof drain tubes drained into the sills). Another '81 Prelude appeared at my local wreckers and I was quick to remove it's flywheel, and since that entailed removing it's transmission I bought that, & its shift linkage as well.. just in case Honda had changed anything else! That probably cost more that my two cars put together, but soon proved justified when I realized the shift linkage differed substantially from Red's with a completely revised shift mounting now hung from the floor, which been completely reformed, likely to accommodate the Catalytic converter of USA & Japanese specification exhaust emission standards. Gold could go together again and Red became mobile shed storage with assorted transmissions in its boot & driveshafts on its floor (yep they were different for '81 as well). Now, many years later; almost ten years since it began the time came to say goodbye to my very sad, rusty & dented Red Prelude parts car and make some space upon my driveway. Though it's usefulness hopefully hasn't ended yet, with a drive train that should still be useful for my Accords & Preludes. The standard factory glass sunroof could still be nice for many cars. The delicate rear sway bar might be persuaded to fit an Accord(?) and its front & rear brakes & wheel hubs will readily fit early Accord for conversion to the newer & vastly more common 4x100pcd wheel stud-pattern. So it wouldn't all be going... making its departure somewhat more difficult. I decided I'd be dismembering its significantly rusty corpse and stripped its body bare. Seats & interior trimmings, dash, heater, wiring & fuel tank removed. Doors, boot-lid, bonnet, Radiator, Air-con and engine block followed before it was jacked up & laid upon axle stands and spare wheels. Wheels & suspension removed. Quite naked. Time for surgery. 100mm angle grinder cutting through roof pillars before it was lifted free, and cutting though floor weld flanges before I set to work with a scarred old chisel & hefty hammer to slice across the floor at the firewall and rear footwells. Now separated into roof, front structure, floor and rear structure, the rear parcel shelf and seat-back reinforcement were chiseled free. Rear and boot floor structures separated from the rear quarters. Much more manageable chunks of metal now. Front structure still a bit too heavy to lift easily, though I guess I'll keep that a little longer in case I want to perform some experiments upon it, or another Prelude finds itself in dire need of radical surgery.
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Last Edit: Aug 4, 2014 14:17:57 GMT by 79cord
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79cord
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Various silly purchases I was tempted by recently: Adjustable cam pulleys for the ZC/D16A1/3 of early CR-X & Integra @ $30 '86 Accord A20 injected 2 l sohc 12v & transmission for $80... at the very least might provide a cruisier 5-gear for Integra '77 Civic wood steering wheel This being quite a rare find here having never been offered locally, this one having been bought from the USA by a Civic fan. I couldn't resist. Does need refinishing though.
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79cord
Posted a lot
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Another '79 Accord hatchback. Yes I've done it again, in spite of the fact that I would like to be giving the engine of my favorite beige '79 Accord a refresh after 300,000 km I have probably distracted myself again. Near the beginning of the year I spotted an advert for a 1-owner 100,000km 5 speed Accord hatch, & had the briefest of glances at it's pictures knowing I already have enough cars & projects lined up, & had just put my 'new' '88 Integra on the road, so it wouldn't be advisable to get another. For some reason I mentioned the ad to my father knowing the 5-speed Accord was soo much nicer to drive & more practical than the 67,000km automatic '81 Subaru Sedan he has 'inherited' from a friend of his mothers (no-one else wanted it, but he still felt obliged to pay good money for it). And he rang up about it! Emails followed between she & I. She had had someone see it though they suggested they wanted to clean it up & sell it on, where I was obviously an Accord fanatic... She was currently working interstate though.. Then she broke an ankle and various other delays ensued as emails continued & she put me in the awkward position of asking how much I might be willing to pay without ever seeing the car, given that it would be unregistered & had not been driven for many years, regardless of, if not due to low mileage it would need plenty of attention so I had to guess at $1000-1200 hoping for a nice car. I finally had a chance to look at it & I must admit I was scared. Despite being white the paint was stuffed with surface rust all over the place having only been kept in a car port alongside the house for almost its entire life. Worse still it had been roughly repainted at some stage which was splitting and peeling from body filler behind the left door, thick bubbles of filled rust at the top corners of the frt guards, & rusty bare metal at the rear of the roof weld channels. Flat & cracking tyres and large rust holes in the bonnet reinforcement for the right bonnet hinge. The interior is really nice though the top of the rear seat is split & scratched by a cat, & the car was given a wax protection treatment when nearly new, leaving the engine bay black.. I was a bit frightened feeling obliged to stick to my estimate, even as she was hoping to push me yet higher having supposedly been offered a little more previously, but bought it anyway.... Though I'm not going to admit that to my parents until it is going & looks at least a little more presentable.
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Last Edit: Aug 10, 2014 10:02:53 GMT by 79cord
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79cord
Posted a lot
Posts: 2,617
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Aug 10, 2014 10:06:25 GMT
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Obviously I wouldn't have handed over much money unless I thought it was fundamentally sound, though am taking a leap of faith since it isn't running and after 35 years, with the last few unused I am not even going to try until all fluids, tyres & engine timing belt are changed. So far I have given the Accord an oil & filter change & turned the engine over by hand; battery dead flat & dating from 2005. I also replaced the engine coolant that was still encouragingly green, and brake fluid. Odometer suggests it has done 105,512km, though service sticker dated feb 2002 indicated it would next need service at 9,755. Assuming 10,000km intervals it has done 5757km since 2002! Would have done the transmission as well but found both front driveshafts need re-newing so should wait until they could be done at the same time. I think I already have some spare ones I can swap in. Will have to swap over the wheels as well since tyres are flat & cracking with age. I took a photo of the tyre markings that did not come out well but suggested they might date from 1986? must recheck. No jack or factory toolkit in the car so will have to keep a lookout for those, and the rear portion of the luggage cover that is normally mounted to the rear hatch (but often breaks its mounting tab).
I measured the front discs which seemed nearly new with 12mm thickness despite surface rust. (minimum thickness is 10.5mm). Rubber bump stops for the rear hatch & doors are missing so I will have to look for some old ones. Hatch must have rattled quite annoyingly without them, support struts also inoperative.
Car is still at original owners place since she is still mostly working interstate in Sydney, hoping to get it home under its own power once appropriate, & hoping a housemate will find a new home for his old '83 Sigma. He doesn't want to let go of it but it doesn't have a straight panel & he doesn't even change his own engine oil.
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79cord
Posted a lot
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Aug 21, 2014 14:19:39 GMT
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More bad pictures Messy engine bay thanks to the protective treatment it had many years ago; didn't stop bonnet reinforcement rust by right hinge. Double skinned for difficulty as well. Barely shows the cracked paint falling off the rear 1/4 behind the door. Though you can see the primer & urethane sealant/adhesive that I pulled out of the roofs weld channel with its covering trim when investigating. Showing it has had someones rough attention previously. I'd better share its uncommon adventures as well, since this car was actually delivered new to the Pacific island of Nauru to a young NewZealand lady stationed there for the NZ embassy. The position had allowed her to get a loan to buy it, but as she was packing up to return home several months later it was realized she would still be liable for N.Zealands significant import duties of the time, which far exceeded her finances and would force her to sell her terrific new car with no chance of being able to afford anything similar. So to keep her car she decided to emigrate to Australia, which would waive duties upon importation of a personal car under such circumstances! Co-incidentally as she was walking around exploring the city of Melbourne she then came across another embassy workmate who had also moved here & had just rented to house, so with her furniture & car to get around in, they moved in together as they searched for jobs, & eventually married. Later they bought a house and he bought a Civic to get around in as well, though was eventually diagnosed with Parkinson's disease, deterring them from having children. Various company cars also limited Accord's use before she ended up getting a job in Sydney and more recently a new Civic with power steering left the Accord largely unused at her Melbourne residence. Anyway, I have now fitted it with my Beige Accords old driveshafts (removed during 4x100 conversion) and thought I should probably replace the seal for it's g/box selector shaft since it looked like it may be leaking & I'd replaced it upon '77 Accord & Integra easily enough so ordered one @ $32 + 12 delivery. '77 Accord & Integra use a little roll-pin to join g/box selector shaft to the floor shift linkage which is invariably difficult to remove where '79 uses an easier bolt at a pivot joint, so I'd always wondered why the Integra reverted to the older concept. Now I know. The g/box seal cannot fit over the '79's bolted pivot joint, so the w/shop manual indicates the g/box must be removed and dismantled to remove the selector output shaft before the seal can be replaced! Maybe I won't replace that seal just yet! Refill g/box oil & see how it fares. I've started upon changing its (original?) Honda engine timing belt now.
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Aug 21, 2014 17:50:11 GMT
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That old Civic steering wheel looks ace. Which one's it going in?
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79cord
Posted a lot
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Aug 22, 2014 12:18:24 GMT
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Guess the '77 will get first try of the wheel since its original wheels plastic trims are warped & cracking from the sun, and Beige already has the two-spoke Civic wheel with my painted wood grain that I think suits it well, even if Honda obviously thought wood old-fashioned compared to a soft rubbery rim. Ironically it seems early, absolute base model Japanese market Accords had the plastic version of the Civic 3-spoke wheel, along with 4-speed box & rubber floors. Not a spec. they ever would have exported when they wanted to give the Accord a far better, more expensive image than the Civic. Beige Accords plastic Civic 2-spoke wheel I painted with a woodgrain finish. (thought I'd shown it before, & photo also shows up my awful colour match upon window winders & latch trim, winders since swapped for early Civic chrome items)I hope the 'real' wood Civic wheel won't look too out of place in Accords beige interior when refinished as Civics usually had a much browner interior (or black) with redish vinyl wood strips on the dash. The 'wood' might not let me change its colour too much since it is actually an unusual composite of long wood fiber strips in tinted resin. I suspect someone might have got at it with stripper that has exposed the wood and left deep gaps in its surface. I've already washed it with detergent that has removed a lot of coloured stain and evened out its colouration though there are still some marks and I wonder about using an oxalic acid wood cleaner next, followed by a thick coat of very slightly tinted clear. I will also sand the wheel spokes back to bare metal and clear coat them for a brushed steel finish. Plans are likely to spiral out of control this weekend though.
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Last Edit: Aug 22, 2014 13:40:13 GMT by 79cord
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79cord
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Sept 5, 2014 13:46:01 GMT
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Ok, here's one reason things were about to go out of control: The dangers of Ebay; its owner having listed it with no reserve. I had to make sure it didn't go to someone only wanting scrap metal didn't I ?! Didn't even go & see it despite being fairly local. Here was the full description: Though I know well enough to spot it's a '78 with a '79 grille (different frt guards, recessed headlights, black seat adjuster trim). Went to see it afterwards & could see the 'recent' effort that had gone towards it, with fresh driveshafts, brake hoses, newer electric fuel pump fitted. But also the older work such as reupholstered seats that were coming apart again. Repainted body that had deteriorated badly since it's obvious PLENTY of body filler had been used and was starting to fall out with rust beneath. Bonnet looks a disaster with a very bent frame & filler used to reshape it before it was dented a few more times. Left door also has a substantial amount of filler, and rear panel also looks to have been replaced & filler used either side where Honda left a simple exposed overlap joint. All bubbling with rust. Checking the basics there was NO oil in the sump & little coolant, but cheapest option was to try & drive it home. Seller wasn't too urgent about it going so they were replaced there another day, throttle cable had been loosely connected to the carburetors choke & fuel pump had to be run for a while to get fuel into the carb. But it started albeit waay off tune & with a seized waterpump, another job for another day... Then I was suddenly offered another '78 I had heard about several months ago & expressed interest despite it's having serious engine problems. Also a 5-speed hatch in very nice original looking gold paint. Possibly just as well its owner changed his mind, though frustrating that he did so at the last minute as I had a friends tow vehicle & rental trailer planned to collect both Accord in one morning. Next chaos was Dad being offered a pair of unloved, long stored & needy Italians; '74 Lancia Beta Saloon & '80 Alfa Giulietta (might have to give them another thread once I have photos). So we have had to transport them as well.
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Last Edit: Sept 5, 2014 13:51:54 GMT by 79cord
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79cord
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Posts: 2,617
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Sept 8, 2014 11:27:57 GMT
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Surprised how much the later '79-81 grille makes the recessed '76-78 headlights look more 'hooded', unless it's the failing reflectors on the Cibie hi-beam (inboard) lamps fitted. And the SanRemo Green seems so much nicer than I first thought, rarely aging well compared to the slightly Bluer Hampstead green of '80-1 Accords that I had always preferred. Either way I think Metallics suit its image much better than White or Beige. Obviously it's not without major problems. Corners of roof somewhat rusty. Naturally I had to pull the cracked filler from the left door. Undecided whether to replace the bottom of the door, or the whole door.
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79cord
Posted a lot
Posts: 2,617
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Sept 12, 2014 13:35:53 GMT
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I've still been attending to white '79 though. Removed rear muffler & welded up a number of hole. I know it's a bodge that probably won't last long but it's the original muffler with "HONDA" stamped into the metal of its rear face. Removed the rear bumper & straightened its bent mounting and warped rubber trims. Not quite as easy as it seems, since coach bolts are used from bumper to mount that happily turned in their holes, so bumper & mounts were removed together. On one I was able to cut a slot in the bottom so a screw driver could hold it from turning. I had to cut the nut from another though. Once the mounting was bashed straight, painted & refitted the bumper looked much straighter. Its warped rubber trims also removed & straightened enough to look respectable with the aid of a hot air gun. Frt bumper trim support is going to need attention.
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Last Edit: Sept 13, 2014 14:25:10 GMT by 79cord
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79cord
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Posts: 2,617
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Sept 13, 2014 14:35:55 GMT
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Back to Green '78 though. Naturally first thing to do was pull it apart & find repairs needed LH A-pillar base Front of both sills. Plenum chamber under the wiper motor (motor, bitumen sound-deadener & rust removed). Since '77 & Prelude had suffered there I kind of expected that.
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Last Edit: Aug 25, 2020 12:32:46 GMT by 79cord
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