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Thinking of treading the path of using the M57 engine and ZF 6HP box out of the BMW in one of my projects. There seems a few standalone wiring/Ecu solutions about for the engine due to rising popularity with LR fraternity but can't find much about what level of control is needed for the trans(if any). Thought would be buying a donor(probably a 5 series) and doing the full strip so I have everything needed and can use the motor before gutting it.
Anybody got any experience of swapping both or either, especially the trans?
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2014 - Audi A6 Avant 3.0Tdi Quattro 1958 - Chevrolet Apache Panel Truck 1959 - Plymouth Custom Suburban 1985 - Ford Econoline E350 Quadravan 2009 - Ovlov V70 2.5T 1970 - Cortina Mk2 Estate 2007 - Fiat Ducato LWB 120Multijet 2014 - Honda Civic 2.2 CTDi ES
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Using the box standalone seems pretty hard. I looked into using one behind my jtd but could not find a standalone management for the 6hp. And although the jtd uses a quite similar Bosch edc16 the experts told me it would most likely not communicate in the same CAN language.
You could use the m57 engine and box as a standalone unit. There are people who make looms to do that and who can help modding the ecu to accept the missing stuff.
Or save up a little more money and go for the later 8hp gearbox, turbolamik makes a controller for it and there are different adapters to use it on different engines. Mate of mine is fitting one to a bmw m60 v8 for his e30.
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There is a Bmw e30 m57 conversion group on Facebook where they advertised with the stand alone looms.
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If using both engine and box from the donor car it should be fairly simple. Not familiar with that model BMW but I did an Audi with 5HP box and a BMW v12 with auto box ( think 5hp ). Keep all the obvious bits and probably dash clocks, ignition barrel, accelerator pedal. My method is cut a few wires then try the car. If all ok cut some more. Label absolutely everything as you go. Really is easier than people think, just don't rush. Good luck and keep the updates coming.
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Audi A4/5/6's etc use the 6HP**A box which has awd output and built in torsen diff for quattro goodness.. just saying! My daily A6 has this very 'box but I do wish I had the later 8 speed. More ratios means more time on the power band and I believe the 8HP series boxes also have quicker shift times than the 6HP (2 or 4wd)
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I'm having fun with 6HP boxes at the moment. I'm of the view that the controller which is mounted on the valve body inside the gearbox is coded to the vehicle it came from. This is in the case of the Audi but I would imagine it is the same for all of them.
If you tried to use the box standalone without the accompanying electronics from the donor vehicle there is the possibility of terrible things happening. I can imagine a scenario where it'll only work in 3rd gear and not shift for instance.
Therefore if you were fully intent on using the 6HP you will have to either use all the electronics from the donor vehicle or find an aftermarket solution. I think both are possible but I don't think running the box without the electronics being properly taken care of is going to work out well.
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Thanks all, thinking is around buying a complete donor and robbing everything. Perhaps leaving it all in situ and paring out anything unnecessary on the "one wire at a time" basis before stripping it out and transferring it.
Engines seem quite well supported for standalone stuff but the transmissions look a tad more challenging.
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2014 - Audi A6 Avant 3.0Tdi Quattro 1958 - Chevrolet Apache Panel Truck 1959 - Plymouth Custom Suburban 1985 - Ford Econoline E350 Quadravan 2009 - Ovlov V70 2.5T 1970 - Cortina Mk2 Estate 2007 - Fiat Ducato LWB 120Multijet 2014 - Honda Civic 2.2 CTDi ES
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Modern engine management is quite tunable and complete these days so if you did take a complete setup from a 15 year old BMW the engine could be tuned even if you kept the BMW management. You could research the available aftermarket tuning options before deciding which donor car to buy.
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Why reinvent the wheel? Just buy a conversion loom, they're available. And have the immo and environmental curse word coded out.
Then you can use the engine with the 6hp gearbox in any vehicle you like.
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Why reinvent the wheel? Just buy a conversion loom, they're available. And have the immo and environmental curse word coded out. Then you can use the engine with the 6hp gearbox in any vehicle you like. Got a link to anything like that? Sounds interesting.
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Try these guys. They have a Faceache page and the owner Will is extremely helpful. House of Torque
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Mar 10, 2023 10:54:42 GMT |
Looks good if you can afford it. house-of-torque.com/product/can-tcu/ £900 nicker for the transmission controller. I do like these sorts of companies but for them to do the research and make the parts available as a bolt-on does result with considerable cost. It would be a dream of a job to be able to buy their full kit, an old land rover and a fully restored BMW M57 and ZF8HP and be left with just the bolting up to do... but it would cost you dear. Probably to the point where you might as well just buy a capable vehicle off the shelf. Would still be fun to get all the kit and have the experience of building it all up with hopefully no headscratchers.
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v8ian
Posted a lot
 
Posts: 3,453
Member is Online
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Mar 10, 2023 12:01:03 GMT |
I bought a 25k, F11, 30d tourer, gearbox was a pile of junk, that bad I backed the car to BMW and got a full refund. seems its a common fault with the 8 speed, probably wont affect you, it was something to do with the interface with the gearbox and stop/start kit, as you intend going stand alone ECU, it should circumnavigate that issue
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Atmo V8 Power . No slicks , No gas + No bits missing . Doing it in style. Austin A35van, very different------- but still doing it in style, going to be a funmoble
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Mar 10, 2023 12:13:09 GMT |
Spoolas.eu
You don't need a controller for the gearbox if you use it with the engine it belongs to.
M57n standalone loom from €130
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Mar 10, 2023 12:53:52 GMT |
Adam LZ is covering modyfying these to work with a clutch switch. Might be worth looking at his video as the company he is working with specialise in those boxes.
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Mar 10, 2023 14:27:59 GMT |
Looks good if you can afford it. house-of-torque.com/product/can-tcu/ £900 nicker for the transmission controller. I do like these sorts of companies but for them to do the research and make the parts available as a bolt-on does result with considerable cost. It would be a dream of a job to be able to buy their full kit, an old land rover and a fully restored BMW M57 and ZF8HP and be left with just the bolting up to do... but it would cost you dear. Probably to the point where you might as well just buy a capable vehicle off the shelf. Would still be fun to get all the kit and have the experience of building it all up with hopefully no headscratchers. Having worked in various companies that developed niche offerings it is hard to develop/debug and then sell a product at a price that enough people are willing/can afford to purchase in a volume, so often such things are as much a labour of love or drop out of a personal passion project so allows them to swallow/overlook a lot of those development hours.
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2014 - Audi A6 Avant 3.0Tdi Quattro 1958 - Chevrolet Apache Panel Truck 1959 - Plymouth Custom Suburban 1985 - Ford Econoline E350 Quadravan 2009 - Ovlov V70 2.5T 1970 - Cortina Mk2 Estate 2007 - Fiat Ducato LWB 120Multijet 2014 - Honda Civic 2.2 CTDi ES
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Mar 10, 2023 14:58:59 GMT |
I've been messing about with the 6HP and it seems auto boxes aren't really as complicated as they used to be when they were all analogue.
The valve body has a solenoid on it for each function and the electronics tell the solenoid to open. When the solenoid opens and by how much it will send hydraulic pressure to whichever clutch or whatever is supposed to be actuated.
So if your auto box is playing up provided there's no serious broken metal inside then changing the way the computer control is working will fix driveability problems. Obviously old fashioned failures like burnt out clutches will still ruin it.
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Well looks like this is moving forward, 530d turned up locally at a decent price(if you include additional bits I can sell on, like set of 19" AXE rims). it's a 2003 218hp model. Possible issue with the 6hp transmission(not always shift up to 5th) but everything else looks decent enough as a donor. Ideally wanted a couple of other things out the way, but felt this was a deal worth doing despite the timing issues.
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2014 - Audi A6 Avant 3.0Tdi Quattro 1958 - Chevrolet Apache Panel Truck 1959 - Plymouth Custom Suburban 1985 - Ford Econoline E350 Quadravan 2009 - Ovlov V70 2.5T 1970 - Cortina Mk2 Estate 2007 - Fiat Ducato LWB 120Multijet 2014 - Honda Civic 2.2 CTDi ES
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The solenoids can be accessed after the box has been installed so can either try and fix it while it is in the BMW or after. The 5th solenoid is the one which controls 4th to 5th gear change.
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ChasR
RR Helper
Long Time Rambler
Posts: 9,929
Club RR Member Number: 170
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Looks good if you can afford it. house-of-torque.com/product/can-tcu/ £900 nicker for the transmission controller. I do like these sorts of companies but for them to do the research and make the parts available as a bolt-on does result with considerable cost. It would be a dream of a job to be able to buy their full kit, an old land rover and a fully restored BMW M57 and ZF8HP and be left with just the bolting up to do... but it would cost you dear. Probably to the point where you might as well just buy a capable vehicle off the shelf. Would still be fun to get all the kit and have the experience of building it all up with hopefully no headscratchers. Having worked in various companies that developed niche offerings it is hard to develop/debug and then sell a product at a price that enough people are willing/can afford to purchase in a volume, so often such things are as much a labour of love or drop out of a personal passion project so allows them to swallow/overlook a lot of those development hours. You are not wrong. My Stag had a ZF 4 speed conversion done by someone who was trying to do it on the cheap. From what the new owner saw, who is a Holden specialist, and I, the kit had alot of bodges to make it 'cheap'. Both of us invested alot of time into it, and cash at times.
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