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Nov 14, 2020 22:00:50 GMT
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Hi all. So, Rosie the Herald is getting a front suspension rebuild this winter. I've heard dire prognostications that if you use grease instead of EP90, trunnions will catastrophically fail, wheels will fall off and kittens will die. Is this actually true or is it just a second hand story that people trot out to try and look smart/well informed? Grease is just thickened oil and grease technology now must be light years better than what was available back in the 1960's, for example Molybdenum disulfide additive. There is a lot of good information out there such as this: www.penriteoil.com.au/assets/tech_pdfs_new/Nov2015/Greases.pdfBUT there are lots of different greases and trunnions are such ancient tech now that it's not something commonly listed for compatibility. The linked doc does mention Marine Grease for trunnions but I'm not sure how that compares to a Herald trunnion. I was originally an industrial chemist doing formulation development so I'm not afraid of interpreting technical information, but is any available as opposed to just opinion? Are there any lubricant industry people on this forum who could comment? I realise I may be lighting the blue touch paper here but let's see. Chris
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Last Edit: Nov 14, 2020 22:07:55 GMT by mrbadger
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ferny
Club Retro Rides Member
Posts: 981
Club RR Member Number: 13
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Nov 14, 2020 22:50:21 GMT
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Trunnions snapping is real. It's never happened to me, but I've seen plenty of photos and heard stories from people I know and trust to make me worry. It's a real thing but thankfully tends to happen at slow sounds and heavy steering lock. Although I do know of one going snap on an A road at speed.
Oil is the right thing to use and if you have any rust marks on the threads make sure to replace them. I went trunnionless in the end. With the added strain from the bigger engine I didn't like the thought of a front wheel lodging itself into the bonnet.
Do a Google image search for "triumph trunnion snap" and "triumph trunnion broken".
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Last Edit: Nov 14, 2020 22:55:14 GMT by ferny
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ChasR
RR Helper
motivation
Posts: 10,189
Club RR Member Number: 170
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It is real.
The issue is that the grease doesn't really get into the areas it should do, or rather it doesn't stay there for as long as it should.
It may be funny to joke about Nun and kittens dying, but it is a very real risk. Maybe an oil and grease mix would work in this application.
As Ferny said, going Trunnionless is one true solution to the issue.
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Not sure if it’ll work in your situation, but have a look at Land Rover front swivel grease, comes on sachets and was mainly designed to slow the exxon valdez style leaks that those who love landies know so well Like I say, use at your own rick😳
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Trunnions snapping is real. It's never happened to me, but I've seen plenty of photos and heard stories from people I know and trust to make me worry. It's a real thing but thankfully tends to happen at slow sounds and heavy steering lock. Although I do know of one going snap on an A road at speed. Oil is the right thing to use and if you have any rust marks on the threads make sure to replace them. I went trunnionless in the end. With the added strain from the bigger engine I didn't like the thought of a front wheel lodging itself into the bonnet. Do a Google image search for "triumph trunnion snap" and "triumph trunnion broken". It is real. The issue is that the grease doesn't really get into the areas it should do, or rather it doesn't stay there for as long as it should. It may be funny to joke about Nun and kittens dying, but it is a very real risk. Maybe an oil and grease mix would work in this application. As Ferny said, going Trunnionless is one true solution to the issue. Hi ferny and ChasR thanks for the quick responses. I certainly accept that trunnions do break due to old technology and lack of maintenance; Rosie's front end is an unknown and other evidence indicates previous owners were of limited understanding, hence why I'm going to strip and rebuild this winter. I'm not ready yet to commit to a Canley classics trunnion delete option. However, the technical characteristics of modern greases vary dramatically (including the rheology) and a 1960's decision by Triumph to move from grease to EP90 oil based on the technology of the day may not still be the best option. What I'm hoping to find (possibly it does not exist) is some actual technical data or failing that a product application opinion from a lubrication industry expert before I make my choice. Cheers, Chris
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Not sure if it’ll work in your situation, but have a look at Land Rover front swivel grease, comes on sachets and was mainly designed to slow the exxon valdez style leaks that those who love landies know so well Like I say, use at your own rick😳 Hi comfortablynumb, I've been trying to resist the lure of old Land Rovers for years so will certainly take a look at that. You would hope a product exists with the right balance of viscosity, lubricity and water resistance to protect trunnions. Chris
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I'm not familiar with that set up, is the EP90 sealed into the trunnions or does it tends to leak away over time? I can imagine that the grease available at the time may be displaced and not flow/ creep back, as you said technology in lubrication has moved on, the liquid swivel grease may be a good option.
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Nov 15, 2020 10:26:01 GMT
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I'm not familiar with that set up, is the EP90 sealed into the trunnions or does it tends to leak away over time? I can imagine that the grease available at the time may be displaced and not flow/ creep back, as you said technology in lubrication has moved on, the liquid swivel grease may be a good option. Thanks dodgerover , from what I've read (again on the internet so pinch of salt needed) some of the modern replacement trunnions aren't sealed properly at the bottom so the oil can leak out of the bottom. I have a brand new replacement trunnion in front of me now and can see that might be the case.
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Last Edit: Nov 15, 2020 10:27:39 GMT by mrbadger
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Nov 15, 2020 10:30:39 GMT
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Right, a decision has been made! That I'm just being lazy. I'm going to contact some likely lubricant companies and ask not only for an application recommendation but also for the technical details of why. I will of course post any responses I get on my Rosie thread. Cheers, Chris
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Last Edit: Nov 15, 2020 10:31:39 GMT by mrbadger
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Nov 15, 2020 10:58:29 GMT
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I suppose there must have been a reason 90 grade was specced when heavier oils were available at the time. My 1950s rotovator needs 150 grade in its bevel box. That stuff still flows unlike grease.
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ChasR
RR Helper
motivation
Posts: 10,189
Club RR Member Number: 170
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Nov 15, 2020 11:45:57 GMT
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I recall Triumph World had an article showing where even when using new greases, it didn't really touch the trunnion in a key place. They had a failure. Where's Nick aka vitesseefi when you need him?
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Nov 15, 2020 12:43:10 GMT
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The book says EP90 oil..... It also says they should be oiled often.
The first thing is that the loadings are quite high so the EP rating is important. The second thing is that that the “sealing” is rudimentary and water (dirty water) getting in is a problem. The main advantage with oil in my view is that when you squeeze more in through the nipple, you can see the old contaminated stuff push out around the seal and keep squeezing more in until it runs clean and be fairly confident you’ve got most of the contamination out. Not so much with grease.
I wouldn’t completely rule out using a modern grease type product but it must have EP additives and should be semi-fluid (at the thick oil end of things). I don’t see the problem using EP oil myself though. I’ve had the same set of vertical links on my Vitesse for most of the 85k I’ve put on it and replaced the trunnions just once. I do oil them a couple of times a year though. They are now on my GT6 as I put trunnionless on the Vitesse. Not an unqualified success as it’s messed up the geometry and leverage factors more than anticipated.
As already mentioned, corrosion in the thread roots causing stress risers is a leading cause of fracture. IMO, excessively tight nylon bushes where it attaches to the wishbone is another, induces a bending force to the top of the thread.
One final thought..... modern MoT men, especially those with the mechanical “shaker” ramps are really bad at spotting knackered trunnions. The correct way to do it is to raise the wheel then put a lever between tyre and floor and try to lift the wheel while watching the trunnion/VL joint. Anything more than a hint of relative vertical motion is a problem.
Nick
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1967 Triumph Vitesse convertible (old friend) 1996 Audi A6 2.5 TDI Avant (still durability testing) 1972 GT6 Mk3 (Restored after loong rest & getting the hang of being a car again)
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ferny
Club Retro Rides Member
Posts: 981
Club RR Member Number: 13
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Nov 15, 2020 15:03:15 GMT
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It might be worthy of note that I had mine on the car ten or twelve years before I stripped them down. How long they'd been on the car in total, I've no idea. But what I did find was grease. I'd never used it and had only used EP90. I was very surprised that during all those years of regular oiling during my use that there was any grease in there at all! To me it showed that what ever grease the previous owner had used was doing nothing.
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Last Edit: Nov 15, 2020 15:03:55 GMT by ferny
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Nov 15, 2020 15:43:20 GMT
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I started my apprenticeship on Triumph in 1970 and have been closely associated with the marque ever since.
If I had a quid for every broken trunnion i've encountered in that time, I could have retired a year earlier. The one common denominator in all these failures was grease found on dismantling. Even my first wife's first Herald 12/50 suffered this fate in an excruciatingly embarrasing location (to be fair, she'd not had it long and i'd not even got around to servicing the car before it failed!)
The one saving grace is that 99% of failures are on full lock and at 10mph or less. The wife's failure was in exactly these circumstances. It was just trying to circumnavigate a tiny roundabout in Ruislip station car park, a manoever the local buses also had to achieve and couldn't with an immobile Herald in their way! The gridlock was unbelievable!
Here's my tip for it, get a cheap grease gun from Halfrauds to use exclusively for trunnions. Fill it when you want to use it and empty the remainder back into the bottle when finished or it'll leak everywhere! A couple of pumps per side every 3-6 months will suffice once they are all cleaned out and serviced as required.
So my advice is, stick to the book! If you must experiment (and I can understand why professional curiosity would lead you to want to) go ahead! but I don't see the need when EP 90 is cheap and DOES actually work.
Steve
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Nov 15, 2020 17:11:25 GMT
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Back when i had trunions there was a semi fluid grease available. Just thought I'd help muddy the waters a bit 😁
Though i think that is what the landrover stuff is
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Nov 16, 2020 16:11:17 GMT
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I've also used semi fluid grease on my Elan for the last 30 years, the couple of times I've had it apart for other reasons they were in fine condition and well lubricated.
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Rich G
Posted a lot
Keyboard Worrier
Posts: 1,059
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Nov 16, 2020 19:04:55 GMT
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Would I be correct in thinking that the same applies to Morris Minors?
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