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Jun 20, 2021 20:58:16 GMT
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Sorry I haven't updated for a while. My Dad has been ill in hospital (I don't like this year much - but thankfully it's not Covid related) so I have been dealing with that whilst the discharge team are busy not doing their jobs properly and making everyone wait whilst they don't let him go home (he's medically fine now thankfully). I can't say that it's been good for my mental health. I had a little time this afternoon so I figured that I would sort something that's been bugging me since I got the exhaust. Where the front to rear brake pipe heads towards the middle of the car at the front, it passes very close to the manifold's Y-piece connecting pipe. I don't fancy the idea of boiling my brake fluid, so I decided to construct a small heat shield. Out came one of the most valuable items to have in a garage: the Jaffa Cake box for CAD (cardboard-aided design). I made a rough template of what I needed which I then cut out of a spare bit of aluminium I had - actually part of the old glove box... Then followed some of my exercise for the day - I lost count of the number of times I crawled underneath to check, fit, remove, amend, try again and repeat until it fitted properly. Once I was happy with what I had I covered it in heat resistant tape, then fitted it using a couple of nuts on to the bolts that secure the P clips for the brake line. It's only a little thing but it was one of those ones that seemingly takes forever to sort. I somehow doubt that I will take it off now!! Hopefully be able to give you a better update soon. CAD in its raw form. All taped up - sorry for the awful photo - the flash went off and because the tape's highly reflective, it bounced back! And fitted to the car. Although it looks like it's touching, there's actually a bit of clearance. It's camera trickery. At least that's my story...
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Beetlejuice
Part of things
Living rent free in heads since…
Posts: 212
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Jun 20, 2021 21:50:11 GMT
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That’s some tasty CAD 👍
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Stuck in the 90’s - mostly minis
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Jun 27, 2021 20:06:34 GMT
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I'll be honest. I find exhausts hateful things - mainly because I am working on my own and don't have access to a lift or similar. That said, the exhaust is ON. It is clamped together, the LCB is anchored to the gearbox, and the only thing that wasn't quite right was the centre hanger I had made. It was putting unnecessary load on the centre bobbin - because of the way the exhaust bends the clamp which was welded to the hanger couldn't sit straight. Using it like that would make it go through bobbins every 5 miles or so, even the reinforced ones. I had a re-think. As I do not want to weld my nicely-coated exhaust (you wouldn't either if it had cost THAT much), I have thought laterally. A while back my initial thought on hanging the centre pipe to the beam was to use a bit of metal bar welded to the exhaust and a late-model Mini rear rubber mount (see picture below). Instead of welding it to the expensive exhaust, I figured welding it to the clamp instead would be a better idea. At least it would if the welder wasn't playing up. So although the exhaust is "on", there is a bit of wood holding up the centre section whilst I figure out what's wrong with the welder. In the meantime, here's a pic of what it will look like once fully done!
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Last Edit: Jul 26, 2021 20:38:28 GMT by mrbounce
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Jun 28, 2021 15:52:45 GMT
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Well, as I was due a bit of long-awaited luck, I managed to make the magic metal sparkly stick work. I'll be honest, my welding is pretty poor (as is the machine I have - however it is mainly the user) but it was enough to solidly make the mounting I needed. I will do a tidier job if I ever have to replace it. For now, thought it's done. I fitted it, tightened everything and it is not going anywhere. My neck now aches from being in unusual contorted positions for too long. But I don't really care. Because my exhaust is now on, and I don't have to do it again (famous last words). A weight has been lifted from my shoulders! I made two bits of metal stick together. Don't look too closely - lots of penetration and it's strong but man it's ugly! But it's on. And it isn't falling off.
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glenanderson
Club Retro Rides Member
Posts: 4,353
Club RR Member Number: 64
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Jun 28, 2021 16:29:08 GMT
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Another hurdle cleared. 😃👍
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My worst worry about dying is my wife selling my stuff for what I told her it cost...
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jamesd1972
Club Retro Rides Member
Posts: 2,921
Club RR Member Number: 40
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Jun 28, 2021 17:42:59 GMT
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If it works it works ! I hate exhausts as well, awful job not on a lift.
Welding here is getting better, the bloody kid appears to be better at it than me but I'll get my own back by sending him under the LR to do some patches at some point !
Keep going, want to see this started and moving soon.
James
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Beetlejuice
Part of things
Living rent free in heads since…
Posts: 212
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Jun 28, 2021 17:52:54 GMT
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Strong and does the job is all you need 👍
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Stuck in the 90’s - mostly minis
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Jul 26, 2021 20:45:48 GMT
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Hi everyone
I have not updated this thread in over a month due to family matters. Sadly I lost my Dad last weekend.
I will come back to it and update you all when the time is right.
Dave
2021 has not been a good year...
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teaboy
Posted a lot
Make tea, not war.
Posts: 2,125
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Jul 26, 2021 21:27:25 GMT
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Sorry to hear the sad news about your dad, Dave.
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glenanderson
Club Retro Rides Member
Posts: 4,353
Club RR Member Number: 64
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Jul 26, 2021 21:30:23 GMT
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So sorry to hear that Dave.
Take care of yourself.
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My worst worry about dying is my wife selling my stuff for what I told her it cost...
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Jul 26, 2021 23:25:09 GMT
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Sincere condolences Dave,
A very difficult time but I found remembering the good times helped,
Take care of yourself and your family,
Nigel
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BMW E39 525i Sport BMW E46 320d Sport Touring (now sold on.) BMW E30 325 Touring (now sold on.) BMW E30 320 Cabriolet (Project car - currently for sale.)
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jamesd1972
Club Retro Rides Member
Posts: 2,921
Club RR Member Number: 40
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Jul 26, 2021 23:29:52 GMT
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Sorry to hear this, look after you and yours as you get to terms with everything. James
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Beetlejuice
Part of things
Living rent free in heads since…
Posts: 212
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Jul 27, 2021 11:58:36 GMT
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Sorry for your loss
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Stuck in the 90’s - mostly minis
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CaptainSlog
Part of things
Posts: 510
Club RR Member Number: 180
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Jul 28, 2021 11:36:19 GMT
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Sorry for your loss!
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elfman
Part of things
Posts: 399
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Jul 28, 2021 11:59:50 GMT
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So sorry to hear that Dave, take care and please except my Condolences. Don't rush back on the car it takes time to adjust.
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Jul 28, 2021 12:08:53 GMT
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Sad news. My condolences.
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1968 Mini MkII, 1968 VW T1, 1967 VW T1, 1974 VW T1, 1974 VW T1 1303, 1975 Mini 1000 auto, 1979 Chevette, 1981 Cortina, 1978 Mini 1000 1981 Mini City, 1981 Mini van, 1974 Mini Clubman, 1982 Metro City, 1987 Escort, 1989 Lancia Y10, 1989 Cavalier, 1990 Sierra, 1990 Renault 19, 1993 Nova, 1990 Citroen BX, 1994 Ford Scorpio, 1990 Renault Clio, 2004 Citroen C3, 2006 Citroen C2, 2004 Citroen C4, 2013 Citroen DS5. 2017 DS3 130 Plenty of other scrappers!
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Aug 10, 2021 19:47:18 GMT
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Thank you for the messages of condolences and support. It really is very much appreciated. I can't pretend that it's been an easy time, but I am starting to get there. Lots still to arrange but all is ok. I figured that an hour or so back in the garage would be beneficial, so I had a tidy up first, then started on something that wasn't an exhaust or a dashboard (I REALLY didn't feel like doing more dash work at the moment). The headlining. Or, more importantly, something that was screwed to it. The Mk1 Midas has a Fiat 126 rear view mirror and interior light all rolled into one unit. And it seems that the old adage that some Italian build quality isn't up to much rings true in this case. The light lens that fits onto the base is hard plastic and clips on with 3 brittle tangs. I have two different lenses, both of which are missing one tang. This makes the design useless, as the lens simply falls out thanks to Sir Isaac Newton's favourite discovery. It's a really poor design, but then I suppose if the car in question was first introduced in the early 70s, its life expectancy was more than likely to end some time ago. In theory I could get another 126 mirror unit with good lens, but I would more than likely be throwing money after something that would probably break again. So I decided (as with a few things in this car) to do it slightly differently. I would fill in the holes in the one piece headlining with good ol' chopped strand mat and resin, then put an interior light in its place (design is yet to be decided). I would then get a mirror to either mount on the screen, or on to the dash top once it's completed. I grabbed a Jaffa Cake box for Cardboard-Aided Design, then covered it with parcel tape. I then taped this to the headliner, and flipped it over. Out came my resin and fibreglass, and I carefully filled up the holes. I will make sure it's all ready to be modified once I decide on my interior light set up. This thing will be moved on. I don't like it as I think it's a really bad design. Of course this leaves a hole needing to be filled... ...so out came the CAD and some tape... ...which was quickly followed by some fibreglass and resin. One final thing - I am not sure whether the headlining (which is a one-piece bit of fibreglass) should be kept as is, painted with textured paint, or recovered, possibly in a lighter colour to make the interior a bit less sombre. What's everyone's thoughts?
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jamesd1972
Club Retro Rides Member
Posts: 2,921
Club RR Member Number: 40
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Aug 10, 2021 20:36:22 GMT
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Material of some sort night help with sound absorption ? Dark cocoon like or a bit more airy I’d go lighter personally. James
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