Hello everyone,
My name is Ivo. I live in Sofia, Bulgaria and I'm completely noob to the RR board. I'd like to share my work and ideas with you. So far I have posted on the motorgeek.com board but it seems there is not so much of interest. I found this board occasionally last night and my impression is that this could be the right place/home for my project thread. Let me start with the pics though since my basic english is not the best (I think) I can. Please be patient, prepare for a picture heavy thread and do critique everything you think is wrong or could be done in a better way. I'll statrt slowly with the oldest pictures from the beginning, 6 years ago:
An old and nasty 1993 VW Golf VR6 engine, pulled out form an Italian scrap yard

The plan was to couple it with a transformed to RWD Audi Quattro gearbox so this is the aluminium OEM adaptor plate attached to the engine.
The starter motor is OEM from VR5 engine in Passat:


Here is the sponsored 01E gearbox with damaged front pinion:


here is the choosen FW from 7A audi engine:

A good man manufactured and sponsored me an OEM look engine stand :


The front diff is out. It wont be needed anymore:

My idea for FW adapter between the 10 hole VR6 cramkshaft and 8 hole Audi 5cyl FW:






The lightened from 13kg FW:


My choise was a Volvo 940 TD rear diff, 3.54 ratio and Etaton Locker inside:

...some work and refreshing on the peripherials:

... a diff locker:

..... just joking




Here is one very expensive bearing which was worn. My lathe man? grinded inside the outer shell and a cheaper standard size bearing was pressed inside:




The showed modified bearing is number 1. Number 2 was damaged and both together withthe long shafted pinion were ditched as useless for the RWD set up:


The secondary hollow shaft (inside was the front pinion):


This is the Torsen middle diff. I had to disassemble it because I had plans for its substitute based on his parts:








Here is the first marriage:




...just random gearbox assembly work:




First engine dissection:




The crankshaft journals looked almost like new:


Main bearings:

The promised Torsen diff substitute compared to another OEM part:






The first parts for the EFI system purchased from USA:

Until the parts waiting I started to plan other things:



Someone has probably mentioned that something HUGE is still missing!?
Yes, the LADA shell is still not available! Just looking for the right one.
Here is what I needed desperately:


Started to purchase the power adders:


I was short on funds so decided to go with a chinese turbo just for the beginning so I could work on the manifolds and etc..
New valves with increased diameter:





Refreshing, check an repai of the oil pump:







These are the intake manifold mods:



New main bearings:




The new piston cooling oil squirters with built in 2bar valves:

Letme post the attached so far because I'm a bit worried whether it could be possible to load so much pictures at once
My name is Ivo. I live in Sofia, Bulgaria and I'm completely noob to the RR board. I'd like to share my work and ideas with you. So far I have posted on the motorgeek.com board but it seems there is not so much of interest. I found this board occasionally last night and my impression is that this could be the right place/home for my project thread. Let me start with the pics though since my basic english is not the best (I think) I can. Please be patient, prepare for a picture heavy thread and do critique everything you think is wrong or could be done in a better way. I'll statrt slowly with the oldest pictures from the beginning, 6 years ago:
An old and nasty 1993 VW Golf VR6 engine, pulled out form an Italian scrap yard

The plan was to couple it with a transformed to RWD Audi Quattro gearbox so this is the aluminium OEM adaptor plate attached to the engine.
The starter motor is OEM from VR5 engine in Passat:


Here is the sponsored 01E gearbox with damaged front pinion:


here is the choosen FW from 7A audi engine:

A good man manufactured and sponsored me an OEM look engine stand :


The front diff is out. It wont be needed anymore:

My idea for FW adapter between the 10 hole VR6 cramkshaft and 8 hole Audi 5cyl FW:






The lightened from 13kg FW:


My choise was a Volvo 940 TD rear diff, 3.54 ratio and Etaton Locker inside:

...some work and refreshing on the peripherials:

... a diff locker:

..... just joking





Here is one very expensive bearing which was worn. My lathe man? grinded inside the outer shell and a cheaper standard size bearing was pressed inside:




The showed modified bearing is number 1. Number 2 was damaged and both together withthe long shafted pinion were ditched as useless for the RWD set up:


The secondary hollow shaft (inside was the front pinion):


This is the Torsen middle diff. I had to disassemble it because I had plans for its substitute based on his parts:








Here is the first marriage:




...just random gearbox assembly work:




First engine dissection:




The crankshaft journals looked almost like new:


Main bearings:

The promised Torsen diff substitute compared to another OEM part:






The first parts for the EFI system purchased from USA:

Until the parts waiting I started to plan other things:



Someone has probably mentioned that something HUGE is still missing!?
Yes, the LADA shell is still not available! Just looking for the right one.
Here is what I needed desperately:


Started to purchase the power adders:


I was short on funds so decided to go with a chinese turbo just for the beginning so I could work on the manifolds and etc..
New valves with increased diameter:





Refreshing, check an repai of the oil pump:







These are the intake manifold mods:



New main bearings:




The new piston cooling oil squirters with built in 2bar valves:

Letme post the attached so far because I'm a bit worried whether it could be possible to load so much pictures at once