vulgalour
Club Retro Rides Member
Posts: 7,287
Club RR Member Number: 146
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Jul 12, 2021 19:21:16 GMT
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kevins: that's how I tried to start with this job, lay out the whole loom and try and figure out how each part relates to the car. Because I'm not sure what I'm looking at and have no diagram supplied with the new loom it's proving difficult to figure out. blackpopracing: Not knowing any better, we thought the lack of paperwork was normal with this sort of thing. It seemed a little odd not even having the separate sections labelled but we thought it would make itself apparent once fitting began. I've sent them an e-mail (easier than phoning with my schedule), it could just be an honest mistake or it could be the way they provide looms. We shall have to wait and see what they say.
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glenanderson
Club Retro Rides Member
Posts: 4,361
Club RR Member Number: 64
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Jul 12, 2021 19:56:54 GMT
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Generally speaking, you won’t get a wiring diagram with a new loom, in much the same way as you don’t get a workshop manual when you buy a set of main bearings.
You should be able to get a diagram online from somewhere. Failing that, most British cars of the 50s use standard Lucas wiring colours.
Brown = unfused permanent live (tracer to identify circuit) Green = fused switched live Etc.
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My worst worry about dying is my wife selling my stuff for what I told her it cost...
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jimi
Club Retro Rides Member
Posts: 2,238
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Jul 12, 2021 20:38:58 GMT
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I'm with Blackpopracing, I'd be expecting a diagram, colour code and pinout for a custom made wiring harness. Buy a universal kit car harness and you'll get a diagram with it. Different if your buying from the OEM, wouldn't expect one then, but you know it would be a direct replacement. I've made a couple of custom wiring harness sections for friends (i.e free other than material) they both got diagrams with colour codes and pinouts. e.g. Linky and Linky 2
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Last Edit: Jul 12, 2021 20:42:31 GMT by jimi
Black is not a colour ! .... Its the absence of colour
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glenanderson
Club Retro Rides Member
Posts: 4,361
Club RR Member Number: 64
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Jul 12, 2021 21:48:06 GMT
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But this isn’t a universal harness as far as I am aware, it’s an OEM spec replacement, equivalent to what should be there. The standard Lanchester wiring diagram is all that you need.
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My worst worry about dying is my wife selling my stuff for what I told her it cost...
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vulgalour
Club Retro Rides Member
Posts: 7,287
Club RR Member Number: 146
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Jul 12, 2021 22:05:18 GMT
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You suspect correctly. The most confusing thing is that there's something like half a dozen separate sections and no indication of which ones join to which others, or where. The wire colours help to a degree of course, but none of it has the shape memory of a harness that's been removed from a car.
They clearly have a diagram they work from to build the harness and a single sheet simplified print out just as a guide for what you've got in your hand would really help speed up instalation since you wouldn't be guessing at anything. It's one of those things that the more I've thought about it since BPR raised it, the more strange it seems that the basic courtesy of a couple of sheets of paper explaining the product has been omitted.
Until I get a reply I shan't know if the lack of paperwork is normal or not. It won't be a problem either way, I'm smart enough to be able to figure out where things go given enough time, wiring diagram or not, so it'll get done anyway.
This is the trouble when you have zero experience of doing a job, you don't always realise there's a question to ask until someone points out the answer to it.
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jimi
Club Retro Rides Member
Posts: 2,238
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Jul 12, 2021 22:12:40 GMT
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But this isn’t a universal harness as far as I am aware, it’s an OEM spec replacement, equivalent to what should be there. The standard Lanchester wiring diagram is all that you need. Fair enough they must have had something to build it to, so I'd still expect a diagram. Does this help ? LD10
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Last Edit: Jul 12, 2021 22:13:59 GMT by jimi
Black is not a colour ! .... Its the absence of colour
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glenanderson
Club Retro Rides Member
Posts: 4,361
Club RR Member Number: 64
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Jul 12, 2021 22:22:38 GMT
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They will have built it to a pattern. That might have been a factory original specification, because they were in business making OEM looms back in the day, or it might have been an original loom that was laid out and copied. It wouldn’t have been made to a conventional wiring diagram though, no more than the London Underground was dug to match the schematic map we’re all familiar with.
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My worst worry about dying is my wife selling my stuff for what I told her it cost...
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Jul 12, 2021 22:57:04 GMT
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I think it should have had at least the printout of Jimi's link above. Common courtesy when selling an item is to have some paperwork with it.
My Painless loom had a 40 page book with it covering just about any circuit you could think of.
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I've never seen a original spec loom come with a wiring diagram, it's assumed you have the manual with it in, they may not even have a wiring diagram most loom drawings specify cable type, branch lengths and connectors etc but not what they are connected too. A trick if the car still has the original loom is to snip all the connectors off with an inch or so of cable leaving them on the switches etc, then when you fit the new loom pull off one at a time and replace with the matching colour. In this case there doesn't look enough of the original wiring though.
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glenanderson
Club Retro Rides Member
Posts: 4,361
Club RR Member Number: 64
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This diagram for the LD10 is all Lucas standard colours - same as nearly all British cars of the era - and once you’re familiar with that system, you don’t really need a vehicle specific schematic. A Land-Rover or an Austin Mini wiring diagram would be almost identical.
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My worst worry about dying is my wife selling my stuff for what I told her it cost...
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^^^ ha-ha! I think my ignition circuit alone is more complicated than that, lol!
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glenanderson
Club Retro Rides Member
Posts: 4,361
Club RR Member Number: 64
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Jul 13, 2021 10:04:25 GMT
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^^^ ha-ha! I think my ignition circuit alone is more complicated than that, lol! Yes, stuff of this era is very much simpler than today’s systems. I’ve just compared that Lanchester schematic with a Land-Rover one and, if you exchange the two trafficators for a pair of indicators each side, they’re identical. Same for the diagram for my Austin lorry. The beauty of bought-in proprietary parts. Angyl isn’t daft* and a bit of time and thought will see it laid out fine. If he gets really stuck he knows that I’ll come over and help. * well, he is, clearly, as a brush, but that’s an altogether different kind of daft. 👍😃
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My worst worry about dying is my wife selling my stuff for what I told her it cost...
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vulgalour
Club Retro Rides Member
Posts: 7,287
Club RR Member Number: 146
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Jul 13, 2021 11:45:21 GMT
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It's not so much the lack of wiring diagram that's been the issue, as demonstrated above wiring diagrams for this car are surprisingly easy to get hold of and it's a simple harness. It's more the lack of any labelling on the new parts that's the issue. Just knowing which is the front bit and which is the back bit speeds it all up, for example, since you're not having to test and check you can just pick it up and go "oh right, headlighty bit".
Next chance I get I've got to get the car up in the air to have another look for the wiring route. It's supposed to run along the chassis to go from front to back but when I've looked I've not been able to find it. I suspect the old wiring is probably so dirty I've not been able to see it while I've been under the car, or it's been rerouted due to repairs (less likely since all the other repairs are bright colours and easy to see). I've had various suggestions on the route, most recently that it goes along the chassis, over the rear cross member and up the side of the petrol tank, fairly well hidden if you're not viewing it from the right angle. I couldn't find any wiring in the cabin that seemed to head up into the roof so it's probably that the semaphores have a tail coming up the B pillar from the chassis rather than running over the top of the doors from the dashboard.
There's not a lot of video and photographic info on how these cars are put together so we're still flying a bit blind. Hopefully our fumbling about in the dark is going to help other people with their projects, certainly the Lanchester has had more attention on its various homes online than we really expected so we must be doing something right/entertaining.
And yes, daft as a sweeping implement, peculiar as a container of amphibians, that's me.
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vulgalour
Club Retro Rides Member
Posts: 7,287
Club RR Member Number: 146
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Jul 13, 2021 20:02:37 GMT
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Right, got a reply from the harness people. They do not provide instructions, a wiring diagram, or any information with the harness. However, they are happy to help if it turns out I really can't figure out any of the new harness.
So, Pat and I will continue to remove and label the old harness and once it's all out of the car we can lay it out alongside the new one and then all should become perfectly obvious and we should be good.
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vulgalour
Club Retro Rides Member
Posts: 7,287
Club RR Member Number: 146
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Jul 14, 2021 23:41:16 GMT
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Remember this? Had some time after work today to quickly hook it up to a power source to see what it does. The unit buzzes, which suggests the vibrator is vibrating, and the buzz quietens down as everything warms up. One tube I could see glowing through the case vent (I didn't take the case off for testing, I will for next time) so power is getting to at least one tube. However, with no aerial hooked up and not knowing what else does and doesn't work, that's as far as I got. No smoke, no horrible smells, nothing getting hot so it will probably be able to be revived. The selector doesn't illuminate either, but that could be a blown bulb or attention to the wiring required, we'll find out when I dig deeper into it. I feel a bit more confident digging into it now at any rate.
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Remember this? Had some time after work today to quickly hook it up to a power source to see what it does. The unit buzzes, which suggests the vibrator is vibrating, and the buzz quietens down as everything warms up. One tube I could see glowing through the case vent (I didn't take the case off for testing, I will for next time) so power is getting to at least one tube. However, with no aerial hooked up and not knowing what else does and doesn't work, that's as far as I got. No smoke, no horrible smells, nothing getting hot so it will probably be able to be revived. The selector doesn't illuminate either, but that could be a blown bulb or attention to the wiring required, we'll find out when I dig deeper into it. I feel a bit more confident digging into it now at any rate. The buzz quietening down like that is indicative of the B+ rail being heavily overloaded. Usually because primary filter capacitors are leaky. Take care, you'll burn the power transformer running it too long like that. It looks to be a wonderfully quirky set.
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vulgalour
Club Retro Rides Member
Posts: 7,287
Club RR Member Number: 146
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Jul 15, 2021 14:18:14 GMT
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Noted. All of the old wax capacitors are going to be replaced, it's still running what are presumably the originals from 1948 and while there was no sign of leaks or bulges when I was doing the cleaning, there might be now. Only had the unit running for a few minutes, didn't push my luck. Next step is to acquire all the new bits its likely to need and get on with replacing things before testing again.
In other electrical news, today the last of the engine bay wiring was removed. The repair work done in the past has muddied things a lot, we need to go through and work out what's actually been done so we can understand it a bit better. The best news is we've finally found the route the wiring takes to the back of the car. The reason we couldn't find the wiring before is that it is quite well hidden unless you know where you're looking. With all the new stuff out of the engine bay we could actually see where the original wiring disappears into a boxed section of the chassis and could then find it underneath the car where it reappears in an open section of the chassis and runs to the back of the car. This probably means the wiring branches off at the B pillar on the driver's side for the semaphore, goes up to the interior light (which has never worked while we've had the car) and down to the other semaphore. In theory, we should be able to attach string or similar to the passenger side semaphore wiring and the interior light wiring to pull the old wires through and then feed the new wires back in without disturbing the headlining at all.
We've also found more and more problems with the old wiring as we've removed it from the car. It really does seem like it's the failing wiring that took the car off the road more than anything else, clearly someone has gone to a lot of effort to keep things going, it just wasn't enough as the old wiring continued to disintegrate.
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vulgalour
Club Retro Rides Member
Posts: 7,287
Club RR Member Number: 146
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Jul 15, 2021 14:57:06 GMT
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Got the wiring all laid out. This gives you some idea of what we're dealing with. The black bits are the original wiring, all the colourful bits are what's been put in. I'll be making another diagram to understand this a bit easier, looking at it, the wiring diagram, and the new harness I can't really make this match up with what it's supposed to do yet. Some of the confusing bits make sense where new wire has been spliced in, but not all of it. Everything is labelled at least, and having it out of the car will make it easier to decypher. The wiring for the generator and starter motor are still in the engine bay, they weren't part of the loom and instead were two newer wires that were connected separately so it was easier to leave those in the car for now and we can remove them when the new harness goes in. Same for the wiring that goes up the column, that had been split at the steering box so it was easier to disconnect the bullet connectors, label it, and leave it in place for now. What's really confusing matters is the wiring from the voltage regulator to the white connector block that was attached to the bulkhead, that seems to have muddled up some of the connections so while everything did work (bar the brake lights on the pedal and the interior light) it doesn't seem to have been wired as per the original to achieve that.
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glenanderson
Club Retro Rides Member
Posts: 4,361
Club RR Member Number: 64
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Jul 15, 2021 15:52:23 GMT
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My advice would be to disregard the original loom, and the recent additions, in all but the most basic of guidelines as to layout; and even then only for the stuff that’s definitely in its original location.
Your new loom will have all the right colours and connectors to fit with what should be on the car. Identify which bits of the new loom go where first, for instance blue/white and blue red go to the headlights, or the dipswitch, and it should be obvious which end is which. Once you’ve got the basics of what bit of the new loom goes where, you can start fitting it.
It’s daunting, yes, but once you’ve done this one you’ll wonder why anyone thinks it’s difficult.
And, if you really do get stuck, I’ll come up and help.
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My worst worry about dying is my wife selling my stuff for what I told her it cost...
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Nice job. Trust me, it's worth it.
So far I've had no issues with the electrics on the car not working the way they should (outside the alternator not charging at idle but that's a pulley size problem) and I honestly think without redoing it the car would've been hugely unreliable so that makes driving it enticing.
Re the radio, if you have to get resistors, get metal film ones (the turquoise ones) because they hold up better with heat than carbon film do.
Keep at it though, you'll get there and it's nice to have every switch do what it's supposed to, every time.
Phil
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