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This project is few weeks in, thought it might be of interest on here so I am going to post it up... First up, by way of an introduction, a little bit of history This has been in my family longer than me, Bought from new I believe by my uncles father, who gave it to my uncle, who by then had proper bikes and no interest in this learner bike. By this time my brother (some 15 years older than me) was turning 17 and looking for a bike. My bro owned it when I was a toddler, I've memories of him slamming away on the kickstarter to fire this 'massive beast' of a motorbike into life, and the noise it made was the loudest thing ever. I learnt to build cylinder heads when I was eight with some guidance from my bro, and had my first ever ride pillion on this bike. It was slightly tidier than how it looks today. Fast forward 20 years, my hero of a brother is a waste of space alky, and the bike is dumped in his ex missus' leaking shed. Some kids nick it, fail to start it and then smash it up and leave it in a field. I recover it back to the shed. Few years later I rescue it, give it some TLC an get the motor running - my bro is now on the wagon, I drop the running bike at my parents for him to work on and concentrate on anything other than cider. It sat there for a few years and my bro was thinking of selling it - rather than it leave the family, I bought it and dumped it in my garage It's probably sat there getting in my way for a few years before I got tired of it and dumped down the waste ground between garage and shed with a plastic cover on it and left it. It stayed there for a few more years while other projects came, were finished, enjoyed and sold on, but the guilt kept nagging at me, cant leave it to rot, either sell it on or do something. I dragged it out from the back of the shed and rescued the panel work from the loft and loosely assembled it. It looks rough, and uninspiring, I take some pictures, maybe I'll just bung it on ebay..... I can't say I'm a fan or really like the bike but it's full of so many memories so I need to do something with it, Not sure what I'm going to do with it, there's patina, I could rat it, maybe a street scrambler or pukka trials iron. Whatever I do, I don't want to modify the original frame or loose the possibility of taking it back to original the project begins.........
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Nice bike.
If you were thinking of selling i might be interested......
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Ginetta G15 BMW K1100 conversion Sold Mk1 Mx5 on ITB'S Sold TVR Chimaera 400 supercharged MR2 Red Roadster 2ZZ Bee*R 324 Skyline 95 Cherokee Jeep
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No, I' not selling - will have a lot of parts for sale though
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mylittletony
Posted a lot
Posts: 2,392
Club RR Member Number: 84
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mylittletony
Posted a lot
Posts: 2,392
Club RR Member Number: 84
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I am more with the slightly ratty cafe racer style "bin the tin"(mudguards) some dropped bars and that round rear end needs a cafe racer seat on it.
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Ginetta G15 BMW K1100 conversion Sold Mk1 Mx5 on ITB'S Sold TVR Chimaera 400 supercharged MR2 Red Roadster 2ZZ Bee*R 324 Skyline 95 Cherokee Jeep
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What a wonderful little bike & an even greater story that goes with it...!!! I think the first thing you should aim to do is just give it a thorough 'deep-clean' as I am sure that'd make it look a million miles better than it does right now... After that who knows?! I am sure you'll get a load of inspiration from the good people on here I shall look forward to the day that this goes back on the wide, open road...
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***GARAGE CURRENTLY EMPTY***
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Jan 10, 2013 11:15:43 GMT
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Thanks for the suggestions, I've been googling loads and have an 'inspiration' folder on my garage laptop, I find that tends to gel a few ideas together. I looked at faithful trials replica options as it's probably what my brother would have liked back in the day (I won't bother asking his opinion nowadays ) However the parts are horrendously expensive so that doesn't make a lot of sense. Chops, bobbers, cafe racers, dirt track, flat track - the styling variations create some fabulous bikes. However I settled on a plan a few weeks ago, and after some searching and the obligatory time wasters on eBay I found a suitable donor bike..... This'll upset a few purists....In anticipation of the donor arriving I've stripped the cub down to the bits that I want to keep. Watch this space...
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mylittletony
Posted a lot
Posts: 2,392
Club RR Member Number: 84
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Jan 10, 2013 13:42:53 GMT
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ha!! intereesting, bookmarked!
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dungbug
Posted a lot
'Ooligan!
Posts: 2,852
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Jan 10, 2013 15:28:14 GMT
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Looks like an interesting project, nice to see something being done with it after all those years. Good luck gent.
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Past: 13 VW Beetles from 1967 - 1974 Bay Window Campers (1973 & 1974) Mini's (1992 Cooper lookalike & 1984 '25 Anniversary) MK2 Polo Coupe S (1984 & 1986) MK2 Polo Breadvan (1981 & 1984) MK4 Escort (1989) MK2 Granada Based Hearse (seriously) Fiat Uno 60S (1986) Punto 60S (1998) Cinq (1997) 1998 Yamaha YZF600R Thundercat 2003 Ford KA
Current: 2004 Ford Focus (barely alive)
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Jan 10, 2013 16:48:51 GMT
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Glad that it's got a little bit of interest, and you're right, it will be nice to see something being done with it after all those years. It just needs to be ridden and enjoyed, my strongest memories are it's distinctive slow idle and exhaust note coupled with the noise from the open bellmouth carb. I was chatting to my mum about it last night and she seems genuinely enthusiastic that it'll be ridden again. Anyway, on with the saga..... The donor turned up , Sinnis apache - Chinese engineering at it's most average Sold as a non-runner, no spark - I was advised it could be the CDI or magneto thingy. However judging by the taped together loom with twisted together wires and abundance of extra red wires it may be something else. Will be nice if I can get it to run and then be able to sell the motor as a runner And so to my first problem, the swingarm doesn't look a mile out, but look at this stupid brit sprocket setup, I know I have the benefit of hindsight but you look at plenty of engine bits on these old bikes and wonder what they were thinking, what kind of muppet puts the sprocket, near enough on the centreline of the engine? Triumph already had to mount the motor about and inch over to the left to allow a chain past a fairly narrow rear wheel - getting it roundthe 130 section on he donor rim is a no go. Can't offset the front sprocket, could move the motor across, was thinking about a idler gear mounted somewhere but that's nasty, or switch to a narrower 110 rear and hope I can get the chain past. I never managed to get the engine running so set to work stripping the rest of the bike and ended up with this, gotta love grinders and big hammers - not sure the neighbours enjoy them as much. Looks like the rear section of frame can be made to bolt up to the original frame loop and save a load of hassle mounting brake lever, side stand, suspension and the strange frame side plates that triumph used. I may just cut off the head bearing cups and weld them onto the Triumph headstock. Which brings me to the next issue... gear change...currently on the right hand side. It sits well forward on the crankcase and was originally operated by taking your foot off the footrests and knocking another ratio home. I could still do this and leave my left foot redundant (though it's still a bit miffed at me buying an automatic car) An ideas? leave as is? swap the side over with a messy linkage? hand change?
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dungbug
Posted a lot
'Ooligan!
Posts: 2,852
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Jan 10, 2013 18:50:35 GMT
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The engine on that Sinnis is a copy of the engine used with the Suzuki GN/GS/DR125's, if you can get it running well it'll find a buyer for sure. As for gear change I think I'd leave it as is (but that's just me ;D). Are you going to 'Cafe' it? If so would you be moving the pegs back? If so you'll shifter the, eh, shifter anyway. I've seen a few rebuild threads like this now and I'm seriously craving a bike project to faff about with, pity the T'Cat needs a rear tyre & and a dam good service before I spend money (that I ain't got...Poxy Xmas!) on a project......I'll enjoy yours for now.
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Past: 13 VW Beetles from 1967 - 1974 Bay Window Campers (1973 & 1974) Mini's (1992 Cooper lookalike & 1984 '25 Anniversary) MK2 Polo Coupe S (1984 & 1986) MK2 Polo Breadvan (1981 & 1984) MK4 Escort (1989) MK2 Granada Based Hearse (seriously) Fiat Uno 60S (1986) Punto 60S (1998) Cinq (1997) 1998 Yamaha YZF600R Thundercat 2003 Ford KA
Current: 2004 Ford Focus (barely alive)
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Jan 10, 2013 20:47:49 GMT
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The engine? Having to guess somewhat at the wires for the ignition, the botched loom got simplified... I'd assumed that the CDI was toast as I got no spark, and everything else was fine. At that point I gave up and pulled the engine out of the frame and cut it up. A bit later on with nothing to loose I picked up the CDI, broke it open and started to carefully cut away the encapsulant hoping to find a duff component or obvious fault When I got the unit stripped it was soon obvious that the black wire was in fact a 12V supply and not the earth that I had assumed. The motor was mounted up on the workmate, the mini-loom attached a coil bolted on and I was rewarded with a good strong spark at the plug. The carb and exhaust were quickly added, and a temporary fuel tank hung from the ceiling. I noted that the throttle was not a mega quick action unit - but the carb slide was fitted backwards and jammed 90% open A few dabs on the starter, a bit of choke and the engine sprang into life ;D (it's already on the bay with a load of other bits that were pretty much snapped up straight away) There will be a bit of cafe styling mixed in, but I'm no hipster, you'll see my plans for the pegs. Problem with moving the shifter back, is the fact that the brake lever is on the same side....i.e. the proper side
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jonw
Part of things
Can open a Mouse with a File
Posts: 768
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Jan 14, 2013 16:00:37 GMT
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Ohh a bantam cub.... will be interesting to see what you do with it. Here's mine... a '62. The sprocket is a pain. Especially as to change it you have to do a total engine strip. Leave the gearchange. RF chane is king! Far better than J left. Move the brake over.
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Suzuki SV650R The good Triumph T20 The Bad BMW G650GS The Ugly Matchless G12CSR The Smokey Toyota Hybrid One pint or Two?
Ingredients of this post Spam Drunken Rambling of author Bad spelling Drunken ramblings of inner voices Occasional pointless comments Vile beef trimming they won't even use in stock cubes
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Jan 14, 2013 22:03:51 GMT
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Set to work stripping the rest of the bike and ended up with this, gotta love grinders and big hammers - not sure the neighbours enjoy them as much. Looks like the rear section of frame can be made to bolt up to the original frame loop and save a load of hassle mounting brake lever, side stand, suspension and the strange frame side plates that triumph used. Time for a bit of a mock up, and to see how far things are away from actually fitting. Not happy with the tank, would be nice to fit the original tank though, it should fit a lot lower especially at the back where the sinnis subframe is in the way. Maybe some sort of teardrop from something like a SR125 might be more fitting? The subframe will be angled back a bit more to allow the swingarm to drop a bit lower, but don't really want to loose that kick up on the seat rails. And the forks as expected are way too long, fitted properly they will sit at least an inch higher in the headstock. Even so I have to loose a lot of the length. There is just over 6" of travel there at the moment, guess I could loose half that??? Yeah right, things change.... Some more grinder action saw the two headstocks cut off, I've warmed up the cub frame and pulled the top rail up to suit the sinnis headstock. I've drawn up a spacer for the swingarm mount and was going to take it to a local engineers to get fleeced for a part I could make myself if I had a lathe. I phoned an old mate who used to have a lathe to see if I could use it to sort out a spacer. He said that it's just rusting in his workshop and if it is any good I can have it and the chest of tools that go with it. Nice! Haven't got room for it in my workshop but I'll HAVE to make room. Some progress..... In finest British tradition the frame has started to be assembled. With gob soaked rollie hanging out of my mouth and greasy flat cap in place I set to work. Working to the ancient tolerance of "arrrthat'lldo" - the mentality that made Britain the engineering world leader it is today. this is proper! no pro jigs here - bit's of rope and wood and a black and decker work mate. Who needs a laser to line parts up - when you can stand back a bit, and crouch down with one eye shut. With the geometry meticulously prototyped, tested and developed, the frame tubes have been joined to the headstock using the 'lagiton' welding process.
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Jan 14, 2013 23:20:35 GMT
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You might want to refrain from showing any photos of the reg number in any future posts.....cos thats a 'q' now....don't want a repeat of the tattoostudio escort saga
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Ohh a bantam cub.... will be interesting to see what you do with it. Here's mine... a '62. The sprocket is a pain. Especially as to change it you have to do a total engine strip. Leave the gearchange. RF chane is king! Far better than J left. Move the brake over. Cant move the brake easily either - brake hub is opposite the sprocket, besides after 30 years of using (the correct) J layout I'd never cope. Any chance I could get a pic of the other side of your bike? You see I have that smaller early oil tank which I will use instead of the bantam one and I'd like the cover or whatever is fitted on the opposite side to maintain the symmetry. I take it, it's a cover of some sort? Useful to hide the minimal electrics I'm intending to fit.
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jonw
Part of things
Can open a Mouse with a File
Posts: 768
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No worries... Here it is with no tub. The tub won't fit as standard as it is designed for a meridan frame, and yours is a bantam frame. You can get them from Greystones www.tigercubspares.co.uk/html/catalogue_of_spares.html in fiberglass. Good originals are circa £400... The electrics are pretty simple as standard, I use the battery box as a connector point in order to keep it neat (and accessable) Can't you use a hydraulic brake on the rear??? Trust me I learned learned on Left foot, and swapping is a doddle, I ride both now no problem.
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Suzuki SV650R The good Triumph T20 The Bad BMW G650GS The Ugly Matchless G12CSR The Smokey Toyota Hybrid One pint or Two?
Ingredients of this post Spam Drunken Rambling of author Bad spelling Drunken ramblings of inner voices Occasional pointless comments Vile beef trimming they won't even use in stock cubes
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Jan 16, 2013 15:01:42 GMT
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Thank you.
That box doesn't appear to really match the rounded oil tank, not sure what to do know - maybe I could make a mould from the oil tank shape.
I think yours looks so much better with the tub on - not an option for mine though!
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jonw
Part of things
Can open a Mouse with a File
Posts: 768
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Use the earlier oil tank.
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Suzuki SV650R The good Triumph T20 The Bad BMW G650GS The Ugly Matchless G12CSR The Smokey Toyota Hybrid One pint or Two?
Ingredients of this post Spam Drunken Rambling of author Bad spelling Drunken ramblings of inner voices Occasional pointless comments Vile beef trimming they won't even use in stock cubes
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