foxy99
Posted a lot
Posts: 1,380
|
|
Mar 20, 2018 18:51:02 GMT
|
Hi folks. As well as my thread about the Epco/Tangye crane I have an Epco jack that a retiring mechanic from a few lock-ups up gave me one day. Was well chuffed However on the odd occasions that I've used it it drops when under load (slowly). I naturally suspected a seal or two has gone and planned to tackle that job some day. I dragged it out my lock-up today, to take pics of the crane, and ended up tipping it on its side while looking for casting marks (model no.?). Straight away I saw a trickle of oil coming from the filler-plug and thought 'surely that can't be all that's wrong with it' as I rushed to find a spanner to tighten it up. When I tightened it it kept disappearing into the hole which was strange so I took it out for inspection and found someone has cut a slot in it. So I'm thinking that's why it wasn't holding pressure. I took the plug home to examine as turns out it has a taper thread. The threaded section is approx 1/2" long and about 0.657" diameter at top. Roughly 8 maybe 9 threads on it so if it was an inch long there would be 16-18 TPI. Googled some thread-charts and looks like it's 3/8 BSPT. There are similar-looking plugs on Ebay for a couple of quid. a big old jack luv this old gear why is it disappearing into the hole? wonder why the plug was slotted
|
|
Last Edit: Oct 19, 2023 19:20:46 GMT by foxy99
1974 Daimler Double-Six VDP 1965/67 Hillman Imp pick-up 1984 VW Polo breadvan 1970s Yamaha Twins (4) 1976 Honda SS50ZK1
|
|
|
|
|
Mar 20, 2018 19:00:06 GMT
|
Hi, That's probably the filler for the oil reservoir and the slot has been cut to allow it breathe when it's pumped up as it's probably a replacement for the original. The sinking under load is either a ram seal leaking or the release valve is not sealing properly.
Colin
|
|
Last Edit: Mar 20, 2018 19:02:49 GMT by colnerov
|
|
foxy99
Posted a lot
Posts: 1,380
|
|
Mar 21, 2018 12:20:25 GMT
|
Hi, That's probably the filler for the oil reservoir and the slot has been cut to allow it breathe when it's pumped up as it's probably a replacement for the original. The sinking under load is either a ram seal leaking or the release valve is not sealing properly. Colin Hi colnerovYou mb know more then me but I assumed hydraulic jacks worked on a sort of sealed-circuit. The fluid gets pumped from one chamber to another thru valve(s). I think if any air enters or leaves the system it won't work. On my Chinese jack that I've had for 20 odd years there is no vent on the oil-filler plug....
|
|
1974 Daimler Double-Six VDP 1965/67 Hillman Imp pick-up 1984 VW Polo breadvan 1970s Yamaha Twins (4) 1976 Honda SS50ZK1
|
|
|
|
Mar 21, 2018 12:43:07 GMT
|
|
|
|
|
|
|
Mar 21, 2018 12:43:18 GMT
|
Hi, Although the trolley jack has a one piece self-contained hydraulic unit, when the oil is pumped out of the reservoir into the ram air has to be allowed into the reservoir. Also how do they get the oil into the unit in the first place? The filler plug/breather can be of different types ie. threaded plug or bolt with a drilling and maybe loose cap like found on axles, a gas permeable bolt or maybe even a loose fitting rubber bung like found on the side hydraulic bottle jack. I take your point of air possibly coming from in front of the ram piston but usually the piston rod is the same size as the bore.
Colin
|
|
|
|
foxy99
Posted a lot
Posts: 1,380
|
|
Mar 21, 2018 13:30:44 GMT
|
|
|
1974 Daimler Double-Six VDP 1965/67 Hillman Imp pick-up 1984 VW Polo breadvan 1970s Yamaha Twins (4) 1976 Honda SS50ZK1
|
|
foxy99
Posted a lot
Posts: 1,380
|
|
Mar 27, 2018 21:18:29 GMT
|
Well I got my new plug today. Looks the same apart from it's stainless steel and I believe the old ones were called black-iron fittings. Malleable iron? Anyway am not getting my hopes up too high that this is the reason for the jack dropping under load as someone must've sawed the old one for a reason and I've learned from experience to be cautiously pessimistic with broken machinery but for a couple of quid could have it working right. It might look vintage but I'll be trying it out on my most modern vehicle. My mk3 Mondeo is a royal pita to jack up. You can't jack the rear up on the suspension links as they bend and the subframe is quite far under the car and the exhaust gets in the way so I need to add wood blocks to my other jack and crawl under the car with it after jacking it up to as near as possible the height of the subframe clear of the car as the pump-arm hits the bumper if you try to do it with the juack where it should be. Then it's avoid the exhaust with the wood while trying to keep the force centred then finally jack it in micro amounts as there's no room for the pump-arm to work and it eventually lifts all of 2" of the ground With this am hoping I can just slide it under and jack it up from the comfort of outside the vehicle instead of under it!
|
|
Last Edit: Mar 27, 2018 21:22:13 GMT by foxy99
1974 Daimler Double-Six VDP 1965/67 Hillman Imp pick-up 1984 VW Polo breadvan 1970s Yamaha Twins (4) 1976 Honda SS50ZK1
|
|
foxy99
Posted a lot
Posts: 1,380
|
|
Sept 27, 2023 23:59:34 GMT
|
|
|
Last Edit: Sept 28, 2023 14:00:51 GMT by foxy99
1974 Daimler Double-Six VDP 1965/67 Hillman Imp pick-up 1984 VW Polo breadvan 1970s Yamaha Twins (4) 1976 Honda SS50ZK1
|
|
foxy99
Posted a lot
Posts: 1,380
|
|
Sept 28, 2023 14:12:17 GMT
|
So I got the whole thing stripped down over a couple of evenings but have lost a load of pics so will need to re-take them. The only things that really surprised me is that the main frame isn't actually in 2 separate halves. It is welded together with a bar underneath near the front and the tube that the axle/spindle for the front wheels goes thru is also permanently fixed between the sides. There is enough flex in the frame to remove the ram/pump once all the bolts and bars have been removed. I was also surprised by the complexity of the pump/ram. Watching videos on YouTube etc I was expecting the mechanism(s) to just be a couple of ball-bearings with springs down some drillings but on this the whole hydraulic assy comes out when you remove an end-plate/cover. It all looks clean and in good order but it's obviously been apart before as almost every part shows signs of rough-handling and there is a score mark (for alignment) between two of the main parts. There are also no conventional seals. The two rods which do the pump and pump-release go thru seals but they are made of asbestos or something. Definitely not rubber. The seal for the main pump rod was actually 6 of these stacked on top of each other. Am not sure I can face the hassle of trying to locate new ones jack broken down into many bits 'lid' removed from pump has lots of nicks on the sealing face small seal for pump release-rod this plug on ram end of pump assy looks to have been tampered with before
|
|
1974 Daimler Double-Six VDP 1965/67 Hillman Imp pick-up 1984 VW Polo breadvan 1970s Yamaha Twins (4) 1976 Honda SS50ZK1
|
|
foxy99
Posted a lot
Posts: 1,380
|
|
Sept 29, 2023 14:24:55 GMT
|
So I started cleaning (degreasing) all the bits last night which is also a good way of examining everything and I have to say just about every part is showing wear of some sort. I know this thing is old and may have been used hard but it doesn't actually do any significant mileage lol. So why are the wheels and shafts so worn? Despite having grease points everywhere I'n guessing it was never serviced but then why does it show signs of having been dismantled before? Tbh the wear isn't that important as long as it lifts stuff safely so I may persevere with this but right now it's just stopping my from working on my Hillman Imp pick-up which has to be finished ASAP. One part of the jack that I haven't managed to take apart yet is the rear castors. They are seized on their vertical shafts(?), so don't swivel, but the wheels themselves do spin on their axles. I'm guessing there are ball-bearings between 2 thick 'washers' above the wheels so could probably get things moving again by tapping and lubricating in there but I'd like to get the assemblies off the frame completely and service them on the bench. The shafts presumably go up into the turrets visible from above but there are grub-screws seized into the turrets which must prevent the shafts from coming down. One screw still has its locknut. I don't understand what this arrangement was for tho. Why would you need an adjustable design? Anyway I've been at the one with the better screw with a Propane torch and an impact-driver trying to loosen it but it's not budging. There is a drilling on the opposite side of the screw so I could perhaps get penetrating fluid in there but it would probably just reach the shaft, not the threads on other side. Also can't see if this drilling is threaded. If it was I could drill out the existing side (ruining the threads) then put new screws in from the other side. Will try a bit more heat or welding nuts on to the screws or something first. Anyway here are a few pics relating to things I mentioned above and in previous post. Plus a few randoms. frame is not 2 totally separate halves. joined in 2 places towards front endthese notches govern where handle rests. looks like 1 got bentthese are the seals which were stacked on top of each other on the pump shaftrear castors do not swivel. presume there are ball-bearings in here somewherecastors must have vertical shafts which disappear into these turrets which have grub-screws in themgrub-screw on this side is in better condition and has its locknut but is stuck in casting
|
|
Last Edit: Sept 29, 2023 14:25:35 GMT by foxy99
1974 Daimler Double-Six VDP 1965/67 Hillman Imp pick-up 1984 VW Polo breadvan 1970s Yamaha Twins (4) 1976 Honda SS50ZK1
|
|
|
jimi
Club Retro Rides Member
Posts: 1,815
|
|
Sept 29, 2023 15:46:07 GMT
|
The seals look like standard graphite gland packing, you can buy rolls of it. The fluid reservoir needs be vented to allow air in and out as you pump/release the pressure, only the out(up) side of the pump is under pressure, when you release the screw the weight on the Jack forces fluid back to the reservoir, no pressure in the reservoir. I'd say the original blank with the slot is correct, the slot is the vent.
|
|
Last Edit: Sept 29, 2023 15:46:45 GMT by jimi
Black is not a colour ! .... Its the absence of colour
|
|
foxy99
Posted a lot
Posts: 1,380
|
|
Sept 29, 2023 16:55:32 GMT
|
Thanks jimiThat's good to know about the gland-packing I still don't get the bit about the air-bleed but then again I don't understand how the pump works yet. Saw a really good video on YouTube about it but the system looks totally different to mine. From these pics can you say which part of mine is the fluid-reservoir and which is the output? view down bore with lid removedthese parts under the lid all go inside the ram tubetop of pump/ram assyunderside of pump/ram assy
|
|
Last Edit: Sept 29, 2023 23:51:12 GMT by foxy99
1974 Daimler Double-Six VDP 1965/67 Hillman Imp pick-up 1984 VW Polo breadvan 1970s Yamaha Twins (4) 1976 Honda SS50ZK1
|
|
jimi
Club Retro Rides Member
Posts: 1,815
|
|
Sept 29, 2023 19:07:32 GMT
|
The chamber the plug goes in is the reservoir output will be where it connects to the cylinder. Regarding the air bleed if you draw fluid out of a sealed container you will pull a vacuum in the container unless you allow air in to replace the fluid, conversely when you fill a sealed container with fluid you have to allow the displaced air out. This animation is pretty good, it's for a bottle jack but the principle is exactly same for a floor jack.
|
|
Black is not a colour ! .... Its the absence of colour
|
|
foxy99
Posted a lot
Posts: 1,380
|
|
Sept 30, 2023 23:30:03 GMT
|
Not got any pics worth posting really but (with a heavy hangover) I kinda made progress on the castors today.... I got the oxy-acetylene on it, albeit with a very small nozzle (as I'd been trying to weld thin sheet recently and CBA changing it) and with some WD40 and lots of whacking with the impact driver the better screw started to turn, but only a fraction either way The slot in the screw (and my bit) were both getting mullered so I ended up just welding the lock-nut onto the screw and trying to unwind it with a spanner but this wasn't immediate. Eventually it came out and the reason was apparent.... The screw had broken about halfway down and one half was catching on the other when I was trying to turn it. When these things happen (and you are hungover and the weather is curse word so the barn is damp) it's tempting just to chuck everything in the fu**-it-bucket and move on but I persevered. Many years ago (trying to remove corroded exhaust-studs from an XJR1300 engine) I came up with an idea of drilling down a tube to get dead centre of any offending stud so I tried a bit of that. Small tube down the hole and drilled a 3mm(?) hole quite clean in centre. I then tried to widen this out with 5mm(?) LH drill-bits (bought for the XJR saga) and suddenly things went wrong. I've no idea how but suddenly everything was off-centre but not actually in the threads. I couldn't go any wider with the drilling as it would take away threads on one side so tried punching the remains of the screw downwards then going in again with the 5mm LH bit to see if it would catch a ragged bit and spin it out. This wasn't making anything worse or better then I couldn't find my chuck-key and gave up for the day
|
|
1974 Daimler Double-Six VDP 1965/67 Hillman Imp pick-up 1984 VW Polo breadvan 1970s Yamaha Twins (4) 1976 Honda SS50ZK1
|
|
|
|
|
Epco's from memory used readily available standard size seals most hydraulic places should be able to supply I assume you know about this site? www.classic-british-car-jacks.ukVery helpful chap
|
|
It will come in handy even if you never use it
|
|
foxy99
Posted a lot
Posts: 1,380
|
|
|
I've seen the site but didn't realise you can contact the guy.Cheers
|
|
1974 Daimler Double-Six VDP 1965/67 Hillman Imp pick-up 1984 VW Polo breadvan 1970s Yamaha Twins (4) 1976 Honda SS50ZK1
|
|
foxy99
Posted a lot
Posts: 1,380
|
|
|
|
|
1974 Daimler Double-Six VDP 1965/67 Hillman Imp pick-up 1984 VW Polo breadvan 1970s Yamaha Twins (4) 1976 Honda SS50ZK1
|
|
93fxdl
Posted a lot
Enter your message here...
Posts: 2,000
|
|
|
There needs to be a gap in the bearings, to give space for grease and dirt, also if the rollers are tight to each other, they grind themselves away Ttfn Glenn
|
|
|
|
foxy99
Posted a lot
Posts: 1,380
|
|
|
This is a big gap tho 93fxdlI remember one ball-bearing being missing on my push-bike headrace and the noise it made was quite alarming. I tried 12 in one wheel the other night and iirc there was stil plenty room for grease and movement but I'll have another look
|
|
Last Edit: Oct 2, 2023 17:36:14 GMT by foxy99
1974 Daimler Double-Six VDP 1965/67 Hillman Imp pick-up 1984 VW Polo breadvan 1970s Yamaha Twins (4) 1976 Honda SS50ZK1
|
|
93fxdl
Posted a lot
Enter your message here...
Posts: 2,000
|
|
|
I believe the *grub screws* you are having problems with, are bolts for the castors, you need to screw them down through the mounting not back out the top The rollers, may just be a combination of wear, on the shaft, rollers and the bore in the wheel Ttfn Glenn
|
|
Last Edit: Oct 2, 2023 17:55:55 GMT by 93fxdl
|
|
|